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(Remove/Install Rear Muffler - AR49.10-P-4952MNA)

Engine 177 in model 205 

Modification notes

14.04.2016 Remove underfloor paneling, added Operation step 1  
14.04.2016 Unfasten longitudinal member panel on underfloor and press to the side, added Operation step 2  
14.04.2016 Remove diagonal struts, added Operation step 3  

Shown on right rear muffler 

G13772647Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install    
1 Remove underfloor paneling Engine 177 in model 205.4  
      AR61.30-P-1001LW
2 Unfasten longitudinal member panel on underfloor and press to the side Engine 177 in model 205.4  
      AR88.80-P-6000LW 
3 Remove diagonal struts Engine 177 in model 205.4  
TORQUE SPECIFICATION Bolt, rear diagonal strut to spare wheel well/body *BA61.10-P-1008-01L 
TORQUE SPECIFICATION Bolt, front diagonal strut to longitudinal member *BA61.10-P-1007-01L 
4 Release and disconnect electrical connection on plug connection (2)    
5 Support rear muffler (1)    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
6 Detach elastomer bearing (3) on rear muffler (1)    
7 Open connecting clamp (4) and remove rear muffler (1) downwards INSTALLATION IMPORTANT Installation: Replace connecting clamp (4).  
    TORQUE SPECIFICATION Clamp, center exhaust system to rear exhaust system *BA49.10-P-1008-02E 
CLEANING Clean     
8 Remove combustion and corrosion residues at separating point    
INSPECT Check     
9 Check elastomer bearing (3) for wear and check for damage; replace if necessary    
10 Install in the reverse order    
INSPECT Check     
11 Check installation position and unobstructed movement of rear muffler (1)    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check exhaust system for leaktightness    
Exhaust system

Number Designation Engine 177 in model 205
BA49.10-P-1008-02E  Clamp, center exhaust system to rear exhaust system Nm 35
Frame floor assembly

Number Designation Model 205
BA61.10-P-1007-01L  Bolt, front diagonal strut to longitudinal member Nm 50
Frame floor assembly

Number Designation Model 205
BA61.10-P-1008-01L  Bolt, rear diagonal strut to spare wheel well/body Nm 70