(Remove/Install Rear Muffler - AR49.10-P-4952MNA)
Engine 177 in model 205
Modification notes
| 14.04.2016 | Remove underfloor paneling, added | Operation step 1 | |
| 14.04.2016 | Unfasten longitudinal member panel on underfloor and press to the side, added | Operation step 2 | |
| 14.04.2016 | Remove diagonal struts, added | Operation step 3 |
Shown on right rear muffler
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Remove underfloor paneling | Engine 177 in model 205.4 | |
| AR61.30-P-1001LW | |||
| 2 | Unfasten longitudinal member panel on underfloor and press to the side | Engine 177 in model 205.4 | |
| AR88.80-P-6000LW | |||
| 3 | Remove diagonal struts | Engine 177 in model 205.4 | |
| *BA61.10-P-1008-01L | |||
| *BA61.10-P-1007-01L | |||
| 4 | Release and disconnect electrical connection on plug connection (2) | ||
| 5 | Support rear muffler (1) | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 6 | Detach elastomer bearing (3) on rear muffler (1) | ||
| 7 | Open connecting clamp (4) and remove rear muffler (1) downwards | ||
| *BA49.10-P-1008-02E | |||
| Clean | |||
| 8 | Remove combustion and corrosion residues at separating point | ||
| Check | |||
| 9 | Check elastomer bearing (3) for wear and check for damage; replace if necessary | ||
| 10 | Install in the reverse order | ||
| Check | |||
| 11 | Check installation position and unobstructed movement of rear muffler (1) | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 12 | Perform an engine test run and check exhaust system for leaktightness |
Exhaust system
| Number | Designation | Engine 177 in model 205 | |
|---|---|---|---|
| BA49.10-P-1008-02E | Clamp, center exhaust system to rear exhaust system | Nm | 35 |
Frame floor assembly
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA61.10-P-1007-01L | Bolt, front diagonal strut to longitudinal member | Nm | 50 |
Frame floor assembly
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA61.10-P-1008-01L | Bolt, rear diagonal strut to spare wheel well/body | Nm | 70 |