Drain/Pour In Coolant - AR20.00-P-1142OLC
Model 213 with Engine 274, 276.8, 642, 654
Model 238 with Engine 274, 276.8, 642, 654
MODIFICATION NOTES
| 21.07.2017 | Cooling system | Engine 274 in Model 213.050/053 | BF20.00-P-1001-02CA |
| 21.04.2020 | Cooling system | Engine 654 in Model 213 | BF20.00-P-1001-06B |
| 03.09.2020 | Cooling system | Engine 654 in Model 213.011/016/211/216 | BF20.00-P-1001-06B |
Shown on engine 654
Shown on engine 654
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| Notes on coolant level | Model 213 with Engine 274, 642, 654 Model 238 with Engine 274, 642, 654 | AH20.00-P-1142-01CW | |
| Remove | |||
| 1 | Remove the expansion tank cap | ||
| 2.1 | Remove the central, front and right front parts of the bottom engine compartment paneling | Model 213 with Engine 274, 642, 654 Model 238 with Engine 274, 642, 654 | |
| AR61.20-P-1105LWE | |||
| 2.2 | Remove front and central sections of the lower engine compartment paneling | Model 213, 238 with Engine 276.8 | |
| AR61.20-P-1105LWE | |||
| Drain off | |||
| 3 | Push the drain hose onto the sleeve on the drain valve (3) | ||
| 4 | Open the drain valve (3), drain the coolant, and collect it in a suitable container | Only open drain valve (3) far enough for coolant to flow out. Otherwise damage will occur on drain valve (3) and in engine cooling system radiator (4). |
|
| 5 | Close the drain valve (3) | ||
| 6 | Remove the coolant hose from the connection fitting (1) and drain escaping coolant in a suitable container | Model 213 with Engine 274, 654 Model 238 with Engine 274, 654 | |
| AR20.20-P-7441-01RQ | |||
| 7 | Install the coolant hose at the connection fitting (1) | Model 213 with Engine 274, 654 Model 238 with Engine 274, 654 | |
| AR20.20-P-7441-01RQ | |||
| 8 | Remove the coolant hose (31) from the oil cooler (32) and collect escaping coolant in a suitable container | Model 213, 238 with engine 654 with transmission 725.0 | |
| AR20.20-P-7441-01RQ | |||
| 9 | Install the coolant hose (31) on the oil cooler (32) | Model 213, 238 with engine 654 with transmission 725.0 | |
| AR20.20-P-7441-01RQ | |||
| Pour in | |||
| 10 | Pour in coolant and ventilate engine cooling system | Model 213 with Engine 274, 276.8, 642 Model 238 with Engine 274, 276.8, 642 | AR20.00-P-1142-04A |
| Model 213, 238 with engine 654 | AR20.00-P-1142-04OLC | ||
Model 238 with Engine 276Cooling system |
*BF20.00-P-1001-02BA | ||
| *BF20.00-P-1001-02W | |||
| *BF20.00-P-1001-02CA | |||
| *BF20.00-P-1001-06B | |||
| Fig 2 | |||
| Fig 4 | |||
| Fig 1 | |||
| Fig 3 | |||
| Check | |||
| 11 | Check engine cooling system for leak tightness | Model 213, 238 with Engine 276.8 | AR20.00-P-1011MND |
| Model 213 with Engine 274, 642, 654 Model 238 with Engine 274, 642, 654 | AR20.00-P-1011OLC | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 12 | Perform an engine test run and check engine cooling system for proper operation | ||
| Install | |||
| 13.1 | Install the central, front and right front parts of the bottom engine compartment paneling | Model 213 with Engine 274, 642, 654 Model 238 with Engine 274, 642, 654 | |
| AR61.20-P-1105LWE | |||
| 13.2 | Install front and center sections of lower engine compartment paneling | Model 213, 238 with Engine 276.8 | |
| AR61.20-P-1105LWE |
COOLING SYSTEM
| Number | Designation | Engine 276 in Model 213 | Engine 276 in Model 238 | |||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-02BA | Cooling system | Workshop replacement amount | Main circuit | L | ≈ 12, 0 | ≈ 12, 0 |
| Low-temperature circuit | L | ≈ 3, 5 | ≈2, 8 | |||
| Antifreeze/water | Up to -37°C | % | 50/50 | 50/50 | ||
| As of -38°C | % | 55/45 | 55/45 | |||
| Specifications for Operating Fluids | BB00.40-P-0310-01A | BB00.40-P-0310-01A | ||||
| Specifications for Operating Fluids | BB00.40-P-0325-06A | BB00.40-P-0325-06A | ||||
| Specifications for Operating Fluids | BB00.40-P-0326-06A | BB00.40-P-0326-06A | ||||
COOLING SYSTEM
| Number | Designation | Engine 274 in Model 213 (except 213.050/053/054/153/155/253) | Engine 274 in Model 213.050/053/054/15 3/155/253 | |||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-02CA | Cooling system | Workshop replacement amount | Main circuit | L | ≈ 12, 0 | ≈ 13, 0 |
| Low-temperature circuit | L | = 3, 0 | = 3, 0 | |||
| Antifreeze/water | Down to -37°C | % | 50/50 | 50/50 | ||
| -38°C and below | % | 55/45 | 55/45 | |||
| Specifications for Operating Fluids | BB00.40-P-0310-01A | BB00.40-P-0310-01A | ||||
| Specifications for Operating Fluids | BB00.40-P-0325-06A | BB00.40-P-0325-06A | ||||
| Specifications for Operating Fluids | BB00.40-P-0326-06A | BB00.40-P-0326-06A | ||||
COOLING SYSTEM
| Number | Designation | Engine 274 in Model 238 | |||
|---|---|---|---|---|---|
| BF20.00-P-1001-02CA | Cooling system | Workshop replacement amount | Main circuit | L | ≈ 12, 0 |
| Low-temperature circuit | L | ≈ 3, 0 | |||
| Antifreeze/water | Down to -37°C | % | 50/50 | ||
| -38°C and below | % | 55/45 | |||
| Specifications for Operating Fluids | BB00.40-P-0310-01A | ||||
| Specifications for Operating Fluids | BB00.40-P-0325-06A | ||||
| Specifications for Operating Fluids | BB00.40-P-0326-06A | ||||
COOLING SYSTEM
| Number | Designation | Engine 642 in Model 213 | Engine 642 in Model 238 | |||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-02W | Cooling system | Workshop replacement amount | Main circuit | L | ≈ 13, 0 | ≈ 12, 0 |
| Low-temperature circuit | L | ≈ 3, 0 | ≈2, 5 | |||
| Antifreeze/water | Down to -37°C | % | 50/50 | 50/50 | ||
| -38°C and below | % | 55/45 | 55/45 | |||
| Specifications Sheet | BB00.40-P-0310-01A | BB00.40-P-0310-01A | ||||
| Specifications Sheet | BB00.40-P-0325-06A | BB00.40-P-0325-06A | ||||
| Specifications Sheet | BB00.40-P-0326-06A | BB00.40-P-0326-06A | ||||
COOLING SYSTEM
| Number | Designation | Engine 654 in Model 213 (except 213.011/016/211/216) | Engine 654 in Model 213.011/016/211/216 | |||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-06B | Cooling system | Workshop replacement amount | L | ≈ 11, 0 | ≈ 11, 0 | |
| Antifreeze/water | Down to -37°C | % | 50/50 | 50/50 | ||
| -38°C and below | % | 55/45 | 55/45 | |||
| Specifications for Operating Fluids | BB00.40-P-0310-01A | BB00.40-P-0310-01A | ||||
| Specifications for Operating Fluids | BB00.40-P-0325-06A | BB00.40-P-0325-06A | ||||
| Specifications for Operating Fluids | BB00.40-P-0326-06A | BB00.40-P-0326-06A | ||||
COOLING SYSTEM
| Number | Designation | Engine 654 in Model 238 | |||
|---|---|---|---|---|---|
| BF20.00-P-1001-06B | Cooling system | Workshop replacement amount | L | ≈ 12, 5 | |
| Antifreeze/water | Down to -37°C | % | 50/50 | ||
| -38°C and below | % | 55/45 | |||
| Specifications for Operating Fluids | BB00.40-P-0310-01A | ||||
| Specifications for Operating Fluids | BB00.40-P-0325-06A | ||||
| Specifications for Operating Fluids | BB00.40-P-0326-06A | ||||