Remove/Install Battery - AR54.10-P-0005LW
Model 205 (except 205.012/047/147/212/247)
Model 213
Model 253
MODIFICATION NOTES
| 31.03.2021 | Sequence of operation steps revised. | Operation step 3 |
Shown on model 213 except code B01 (48V technology)
Shown on model 205.086 except code U98 (Lithium-ion battery (LISB))
| Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Print out checklist for transport safety of onboard electrical system battery (G1). | Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). | |
| Transport safety checklist for starter battery, form | OF54.10-P-3000-13A | ||
| 2 | Answer questions on checklist regarding transport safety of installed on-board electrical system battery (G1). | Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). | |
| 3 | Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. | Model 205 (except 205.012/047/147/212/247), 213, 253 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). | |
| AD00.00-P-2000-04B | |||
| 4 | Disconnect ground line (2) from on-board electrical system battery (G1). | AR54.10-P-0003LW | |
| 5 | Remove retaining clips (8) using a suitable tool and take off cover (9). | Model 205.086/087/386/387 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) | |
| 6 | Remove cover (10). | Model 205.086/087/386/387 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) | |
| 7.1 | Unscrew screw (3) of holder (4) until on-board electrical system battery (G1) can be removed. | On a holder (4) without seat belt. |
*BA54.10-P-1008-01A |
| 7.2 | Unscrew screw (3) and place holder (4) to one side with seat belt so that it does not obstruct removal of on-board electrical system battery (G1). | For a bracket (4) with safety belt. |
*BA54.10-P-1008-01A |
| 8.1 | Detach vent hose (5) from on-board electrical system battery (G1). | Model 205 (except 205.012/047/147/212/247), 213, 253 except code U98 (LITHIUM-ION STARTER BATTERY (LISB)) |
|
| 8.2 | Release and disconnect electrical connector at on-board electrical system battery (G1). | Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) |
|
| 9 | Remove cover (6). | ||
| 10 | Disconnect positive line (7) from on-board electrical system battery (G1). | *BA54.10-P-1004-01A | |
| 11 | Remove on-board electrical system battery (G1). | ||
| 12 | Install in the reverse order. | ||
| Concluding tasks | |||
| 13 | Answer the questions on the removed onboard electrical system battery (G1) based on the transport safety checklist. | Model 205 (except 205.012/047/147/212/247), 213, 253 with code U98 (LITHIUM-ION STARTER BATTERY (LISB)) When replacing the on-board electrical system battery (G1). |
BATTERY
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA54.10-P-1004-01A | Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery | Nm | 6 | 6 |
BATTERY
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA54.10-P-1004-01A | Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery | Nm | 6 |
BATTERY
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA54.10-P-1008-01A | Screw/bolt/nut, battery bracket/retaining bracket to battery frame | Nm | 23 | 23 |
BATTERY
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA54.10-P-1008-01A | Screw/bolt/nut, battery bracket/retaining bracket to battery frame | Nm | 23 |