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Correcting Front Inclination Angle At Transmission - AR41.10-P-0086-03LW

Model 205, 213, 238, 253 

REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
MODIFICATION NOTES

07.09.2018 Bolt, rear engine support to frame floor assembly Model 205 BA22.10-P-1005-03E
CHECK VALUES FOR PROPELLER SHAFT ARTICULATION ANGLE

Number Designation Model 205 Except AMG Model 205 AMG
BE41.10-P-1001-01G Front inclination angle of transmission relative to front propeller shaft (∠1) ∠° -0, 50...+0, 67 -0, 30...+0, 30
CHECK VALUES FOR PROPELLER SHAFT ARTICULATION ANGLE

Number Designation Model 213 Except AMG Model 213 AMG
BE41.10-P-1001-01G Front inclination angle of transmission relative to front propeller shaft (∠1) ∠° -0, 50...+0, 67 -0, 60...+0, 40
CHECK VALUES FOR PROPELLER SHAFT ARTICULATION ANGLE

Number Designation Model 238 Model 253
BE41.10-P-1001-01G Front inclination angle of transmission relative to front propeller shaft (∠1) ∠° -0, 50...+0, 67 +1, 00...+3, 00
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 205
BA22.10-P-1004-03E Rear engine mount on engine support Nm 30
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 253 (except 253.388/389/988/98 9/992/993)
BA22.10-P-1004-03M Bolt, engine crossmember to rear engine mount M6 Nm 18
M8 Nm 30
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 213 with engine 177 Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656
BA22.10-P-1004-03N Rear engine mount to engine support M6 Nm 18 18
M8 Nm 30 30
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 238
except code M005 (Vehicles with 4MATIC/all-wheel drive)
Model 238
with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA22.10-P-1004-03O Rear engine mount to engine support Nm 30 30
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 205
BA22.10-P-1005-03E Screw/bolt, rear engine support to frame floor assembly M10x22 Silver Nm  
Black Nm -
M10x24 Black Nm -
M10x38   Nm -
M10x20 Stage 1 Nm 30
Stage 2 Nm 50
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 253 (except 253.388/389/988/98 9/992/993)
BA22.10-P-1005-03M Bolt, engine crossmember to frame floor assembly Stage 1 Nm 30
Stage 2 Nm 50
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 213 with engine 177 Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656
BA22.10-P-1005-03N Bolt, rear engine support to body M10 Stage 1 Nm 30 30
Stage 2 Nm 50 50
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 238
except code M005 (Vehicles with 4MATIC/all-wheel drive)
Model 238
with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA22.10-P-1005-03O Bolt, rear engine support to body Stage 1 Nm 30 30
Stage 2 Nm 50 50

Correct front inclination angle (∠1) 

IMPORTANT For inclination angle correction at the rear engine cross member (34) or at the rear engine mount, mount shop-made shims.

A 1 mm thick shim changes the inclination angle by approx. 0.17°. The bolt length should be increased by 5 mm when using shims with a thickness of > 2 mm.

If a shim with thickness of > 5 mm is required, the front and rear engine mounts must be checked for signs of settling or wear and replaced if necessary.

  1. Support transmission using major assembly mount and support plate.
  2. Remove rear engine cross member (34).

    NOTES Never use impact wrenches/drivers or compressed air tools for screwing in or unscrewing the bolts!

    Otherwise the threads can get damaged.

  3. Depending on the correction insert the shop-made shims between the rear engine cross member (34) and frame floor or between the rear engine mount and the rear engine cross member (34).

    IMPORTANT The dimensions for the shims must be taken from the corresponding part; see the pictures below.

  4. Install rear engine crossmember (34) Model 213 with engine 177

    Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656

    TORQUE SPECIFICATION Model 213 with engine 177

    Model 213 with engine 254, 256, 264, 274, 276, 642, 654, 656

    TORQUE SPECIFICATION Model 205 with engine 177

    Model 205 with engine 274, 276, 626, 651, 654

    TORQUE SPECIFICATION Model 205 with engine 177

    Model 205 with engine 274, 276, 626, 651, 654

    TORQUE SPECIFICATION Model 253.301/901/904/942/948

    Model 253.303/305/309/325/346/349/354/364/903/905/909/925/943/946/949/954/964

    TORQUE SPECIFICATION Model 253.301/901/904/942/948

    Model 253.303/305/309/325/346/349/354/364/903/905/909/925/943/946/949/954/964

    TORQUE SPECIFICATION Model 238

    except code M005 (Vehicles with 4MATIC/all-wheel drive)

    Model 238

    with code M005 (Vehicles with 4MATIC/all-wheel drive)

    TORQUE SPECIFICATION Model 238

    except code M005 (Vehicles with 4MATIC/all-wheel drive)

    Model 238

    with code M005 (Vehicles with 4MATIC/all-wheel drive) TORQUE SPECIFICATION .

    G07070357Courtesy of MERCEDES-BENZ USA
  5. Remove major assembly mount and support plate.

    Example: 

    IMPORTANT If the values are larger than +0.30°, the shop-made shims (a) must be installed between rear engine crossmember (34) and frame floor assembly.

    Material: steel or aluminum.

    G12819754Courtesy of MERCEDES-BENZ USA

    Example: 

    IMPORTANT If the values are smaller than -0.30°, the shop-made shims (b) must be installed between rear engine mount and rear engine crossmember (34).

    Material: steel or aluminum.

    G12819755Courtesy of MERCEDES-BENZ USA