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Home >> Mercedes Benz >> 2017 >> E43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (213 Chassis) >> Testing & Repair >> Separate Front Roof Frame - Ar65.20-P-1006-02LWE

Separate Front Roof Frame - Ar65.20-P-1006-02LWE

Model 213.0/1/2 

Fig 1: Front Roof Frame Component Location (Model 213.0/1/2)
G13774368Courtesy of MERCEDES-BENZ USA

The following steps are shown on model 213.0.

  1. Expose spot welds on roof frame (1) and cut out (areas A, B, C und D).
  2. Expose spot welds on roof frame (1) and grind off (areas E, F, G und H).
  3. Remove roof frame (1).
  4. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove grinding dust and drill chips.
  6. Coat insides of spot weld flanges with zinc dust paint.
    G13774369Courtesy of MERCEDES-BENZ USA
    G13774370Courtesy of MERCEDES-BENZ USA

    IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  7. Expose spot welds on mounting console (2) and cut out (area K).

    If mounting console (2) is damaged.

  8. Heat mounting console (2) in crosshatched areas and remove.

    If mounting console (2) is damaged.

  9. Remove remaining adhesive from body (area L).

    If mounting console is damaged.

    IMPORTANT Observe pretreatment of bonding surfaces.

  10. Sand down mating surfaces to bare metal in cross-hatched areas.

    If mounting console is damaged.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  11. Coat insides of spot weld flanges with zinc dust paint.

    If mounting console is damaged.

    NOTES Do not coat bonding surfaces with zinc dust paint (area L).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.

    G13774371Courtesy of MERCEDES-BENZ USA