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Home >> Mercedes Benz >> 2017 >> E43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (213 Chassis) >> Testing & Repair >> Remove Rear Roof Frame >> Remove Rear Roof Frame - AR65.20-P-1008-01LWT

Remove Rear Roof Frame - AR65.20-P-1008-01LWT

Model 213.2 

G13774380Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on rear roof frame (1) and cut out (areas A, B and C).
    G13774381Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds on rear roof frame (1) and cut out (areas E).
  3. Expose weld seams on rear roof frame (1) and cut (areas D).
    G13774382Courtesy of MERCEDES-BENZ USA
  4. Expose spot welds on rear roof frame (1) and drill with 0 6.5 mm bit (areas F).
    G13774383Courtesy of MERCEDES-BENZ USA
  5. Heat rear roof frame in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G13774384Courtesy of MERCEDES-BENZ USA
  6. Heat rear roof frame (1) in crosshatched areas.
  7. Remove rear roof frame (1).

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G13774385Courtesy of MERCEDES-BENZ USA
  8. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  9. Remove grinding dust and drill chips.
  10. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas G).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.