LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> E43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (213 Chassis) >> Testing & Repair >> Install Front Roof Frame - Ar65.20-P-1006-05LWE

Install Front Roof Frame - Ar65.20-P-1006-05LWE

Model 213.0/1/2 

G13774374Courtesy of MERCEDES-BENZ USA

IMPORTANT The following operation steps are shown on the left side of the vehicle on model 213.0 and must be performed analogously on the right side in the event of damage.

  1. Fit mounting console (2), roof frame and center roof paneling with spacer blocks and fix in place.

    When replacing mounting console (2).

    IMPORTANT Observe dimensions and position of spacer blocks determined when removing center roof paneling.

  2. Drill rivet holes on mounting console (2) with 0 6, 7 mm and countersink (area K).

    When replacing mounting console (2).

  3. Remove mounting console (2), roof frame and center roof paneling.

    When replacing mounting console (2).

  4. Apply 2-component adhesive to body in crosshatched areas (areas L).

    When replacing mounting console (2).

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    NOTES Countersink rivet holes to create level surface when riveting.

    Otherwise it could collide with paneling parts above.

  5. Install mounting console (2), fit and fix in place.

    When replacing mounting console (2).

  6. Mounting console (2) rp POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas K2 and K3 ).

    When replacing mounting console (2).

  7. Drill pilot holes in mounting console (2) with 0 6, 7 mm one sheet metal panel thick (area K4 ).

    When replacing mounting console (2).

  8. Mounting console (2) SHIELDED GAS PLUG WELD (area K4 ).

    When replacing mounting console (2).

  9. Rivet mounting console (2) with 0 6.4x14 countersunk head rivet (area K1 ).
    G13774375Courtesy of MERCEDES-BENZ USA
    G13774376Courtesy of MERCEDES-BENZ USA
  10. Fit roof frame (1) and fix in place.
  11. Roof frame (1) rp 7 POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A, B, C and D).
  12. Roof frame (1) sg SHIELDED GAS SEAM WELD (areas E, F, G and H).

    When replacing mounting console (2).