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Home >> Mercedes Benz >> 2017 >> E300 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 213 Chassis >> Testing & Repair >> Remove/Install Radiator >> (Remove/Install Radiator - AR20.20-P-3865OLA)

(Remove/Install Radiator - AR20.20-P-3865OLA)

Model 238 with Engine 274.9, 642, 654 

G13770921Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A 
REMOVINGINSTALLING Remove/install     
1 Remove fan unit   AR20.40-P-5050OLA 
    INSTALLATION IMPORTANT : Install front and center sections of lower engine compartment paneling only after the leak test.  
2 Drain off coolant   AR20.00-P-1142OLC 
3 Remove coolant hoses (2) on cooler (1) and close openings with suitable protective covers   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective covers Fig 1
4 Unclip cold air guide (5) on cooler (1)    
5 Remove screws/bolts (4)    
6 Pull the cooler (1) downwards to the rear, pull out above on the radiator supports (6) and remove cooler (1) downwards IMPORTANT Aid of helper required.  
7 Install in the reverse order    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Carry out an engine test run, checking the engine cooling system for proper operation and leaktightness    
9 Install center and front sections of lower engine compartment paneling   AR61.20-P-1105LWE
Fig 1: Identifying Set Of Protective Covers (001 589 01 91 00)
G13770922Courtesy of MERCEDES-BENZ USA