Replace Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102LWE
Model 213
Shown on model 213.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | ||
| Notes on battery | AH54.10-P-0001-01A . | ||
| General information on body repair | AH60.00-N-0001-01A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N . | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWE . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket | ||
| 3 | Partially remove side longitudinal member paneling | AR63.30-P-1040LWE . | |
| 4 | Set up straightening bench with straightening bench crossmembers and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 5 | Place vehicle on straightening bench and fasten | ||
| 6 | Remove longitudinal member outer shell (1) | AR63.30-P-1102-01LWE . | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Spot weld milling machine Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner |
WS54.00-P-0049B . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 7 | Prepare longitudinal member outer shell (1) | Round wire brush Body power jigsaw Spot weld milling machine Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner |
AR63.30-P-1102-02LWE . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 8 | Install longitudinal member outer shell (1) | AR63.30-P-1102-03LWE . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | Round wire brush Drill bits and milling cutters for high-strength steels Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0022K . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| 9 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 10 | Clean welds and sheet metal flanges | Round wire brush |
|
| 11 | Install side longitudinal member paneling | AR63.30-P-1040LWE . | |
| 12 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |