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Home >> Mercedes Benz >> 2017 >> E300 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall (213 Chassis) >> Testing & Repair >> Install Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102-03LWE

Install Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102-03LWE

Model 213 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install longitudinal member outer shell (1), fit and fix in place.
  2. Drill rivet holes on longitudinal member outer shell (1) with Ø 6.7 mm (area F).
    G13774068Courtesy of MERCEDES-BENZ USA
    G13774069Courtesy of MERCEDES-BENZ USA
  3. Drill rivet holes in longitudinal member outer shell from inside through present holes in body with Ø 6.7 mm bit (area J).
  4. Remove longitudinal member outer shell.
  5. Deburr rivet holes on longitudinal member outer shell and body on both sides.
  6. Remove drilling chips.
  7. Coat insides of riveted joints not bonded with zinc dust paint.
    G13774070Courtesy of MERCEDES-BENZ USA
  8. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

  9. Insert new foam part in area of B-pillar.
  10. Apply sealant to foam parts on longitudinal member outer shell (1) in crosshatched areas.
  11. Apply 2-component adhesive to longitudinal member outer shell (1) in crosshatched areas (area P).

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

  12. Install longitudinal member outer shell (1), fit and fix in place.
    G13774071Courtesy of MERCEDES-BENZ USA
    G13774072Courtesy of MERCEDES-BENZ USA
  13. Rivet longitudinal member outer shell (1) with Ø 6.5x12.5 rivets (area F1 ).

    IMPORTANT Clamping range 3.9 mm to 4.7 mm.

  14. Longitudinal member outer shell (1) POLARIZATION RESISTANCE SINGLE-ARROW SPOT WELD (areas G).
  15. Longitudinal member outer shell (1) POLARIZATION RESISTANCE SINGLE-ARROW SPOT WELD (area D).
  16. Longitudinal member outer shell (1) SHIELDED GAS SEAM WELD (area A).
    G13774073Courtesy of MERCEDES-BENZ USA
    G13774074Courtesy of MERCEDES-BENZ USA
  17. Longitudinal member outer shell SHIELDED GAS SEAM WELD (area H).
  18. Rivet longitudinal member outer shell (1) with Ø 6.5x12.5 rivets (area J).

    IMPORTANT Clamping range 2.7 mm.