Remove/Install Battery - AR54.10-P-0005LWA
Model 205.047/147/247
MODIFICATION NOTES
| 12.10.2018 | Perform enable for high voltage on-board electrical system, added. | Operation step 1 |
Shown on MODEL 205.2
Shown on MODEL 205.2
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Risk of injury caused by fingers being jammed No parts of the body or limbs should be within or pinched when removing, installing or aligning the operating area when the components are hoods, doors, trunk lid/rear-end door or sliding moving roof. | AS00.00-Z-0011-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on HANDS-FREE ACCESS | AH80.61-P-0001-01A | ||
| Remove/install | |||
| 1 | Perform disable for high-voltage on-board electrical system. | AR54.10-P-1150LW | |
| 2.1 | Loosen left and right trunk lining until the screws (1) are accessible. | Model 205.047/147 | AR68.30-P-4600LW |
| 2.2 | Detach load compartment trim at left and right side in rear area until the screws (1) are accessible. | Model 205.247 | AR68.30-P-1180LWS |
| 3 | Disconnect the ground line for the on-board electrical system battery (G1). | AR54.10-P-0003LW | |
| 4 | Disconnect electrical connection (2). | ||
| 5 | Unscrew nuts (3). | ||
| 6 | Remove coolant pump (4) with connected electric lines and coolant hoses and place to one side. | ||
| 7 | Remove screw (5). | *BA64.20-P-1003-01H | |
| 8 | Unscrew screw/bolts (1). | *BA64.20-P-1002-01H | |
| 9 | Remove crash bracket (6). | ||
| 10 | Unfasten nuts (7). | *BA64.20-P-1005-01H | |
| 11 | Remove bolts (8). | *BA64.20-P-1004-01H | |
| 12 | Pull crash strut (9) in rear area upwards and fix in place using long wedge (10), as shown. | Fig 1 | |
| 13 | Remove screw/bolt (11). | *BA54.10-P-1001-01A | |
| 14 | Remove mounting rail (12). | ||
| 15 | Unclip positive line (13) from body. | ||
| 16 | Disconnect vent hose (14) from on-board electrical system battery (G1). | Otherwise, escaping battery vapors may damage the vehicle. |
|
| 17 | Lift on-board electrical system battery (G1) in area of previously-removed mounting rail (12), turn in direction of arrow and pull out under crash strut (9). | ||
| 18 | Unclip positive terminal cover (16). | ||
| 19 | Disconnect positive line (13) from on-board electrical system battery (G1). | *BA54.10-P-1004-01A | |
| 20 | Remove on-board electrical system battery (G1) from vehicle. | ||
| 21 | Install in the reverse order | ||
| 22 | Confirm battery change in the front SAM control unit. | When replacing the on-board electrical system battery (G1). | |
| AD00.00-P-2000-04B |
BATTERY
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA54.10-P-1001-01A | Screw/bolt, battery mounting rail to battery frame | Nm | 23 |
BATTERY
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA54.10-P-1004-01A | Nut, electrical line to negative terminal/positive terminal of on-board electrical system battery | Nm | 6 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1002-01H | Screw/bolt, crash bar to longitudinal member | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1003-01H | Screw/bolt, crash bar to crash bar bracket | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1004-01H | Screw/bolt, crash bar bracket to crash strut | Nm | 55 |
REAR-END FLOOR
| Number | Designation | Model 205.013/047/053/054/147/213/247/253 | |
|---|---|---|---|
| BA64.20-P-1005-01H | Nut, crash strut to protective rail | Nm | 23 |