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Perform Insulation Resistance Measurement At Electric Machine - AR08.10-P-0004-01MRD

Model 166, 222, 253 with transmission 724.2 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 205 with transmission 724.2 

with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) 

Model 205, 212, 222 with transmission 724.2 

with code ME04 (Mild hybrid drive) 

Model 205, 253 with transmission 725.0 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 213 with transmission 725.0 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 213 with transmission 725.0 

with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) 

Model 222 with transmission 725.0 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

  Risk of fire and risk of explosion  due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury  caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
  Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
  Notes on battery   AH54.10-P-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A
REFER TO SPECIAL TOOLS 000 588 00 19 00 Insulation measuring unit   WS54.00-P-0046B
MODIFICATION NOTES

23.02.2017 Transmission 724.2 added Operation steps 1 to 4  
ELECTRIC MACHINE INSULATION RESISTANCE

Number Designation Transmission 725.0
BE08.10-P-1001-01B Electric machine insulation resistance Isolation resistance U-phase downstream of transmission ground connection >1
V-phase downstream of transmission ground connection >1
W-phase downstream of transmission ground connection >1
Test voltage   V 500
ELECTRIC MACHINE

Number Designation Transmission 724.2
BE08.10-P-1003-01A Electric machine insulation resistance Isolation resistance U-phase downstream of transmission ground connection >1
V-phase downstream of transmission ground connection >1
W-phase downstream of transmission ground connection >1
Test voltage   V 500
  1. Adjust insulation measuring device for stress under proof load.
  2. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine U-phase (2). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

  3. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine V-phase (3). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

  4. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine W-phase (4). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

    Shown on transmission 725.0 

    G12934142Courtesy of MERCEDES-BENZ USA