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Home >> Mercedes Benz >> 2017 >> C350e >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 205 Chassis >> Maintenance >> Replace Brake Fluid - AP42.00-P-4280EW

Replace Brake Fluid - AP42.00-P-4280EW

Model 204, 205, 207, 212, 218 

G13022975Courtesy of MERCEDES-BENZ USA

Shown on model 212 

G13022976Courtesy of MERCEDES-BENZ USA

Shown on model 204 

  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
  Brake fluid notes   AH42.50-P-0001-01A 
REMOVINGINSTALLING Remove/install     
1 Open engine hood Model 204, 205, 207, 212, 218  
REFER TO TESTING & REPAIR   Model 204.3, 207, 212 AR88.40-P-1000EW
CLEAN Clean     
2 Clean cap (1) and brake fluid reservoir (2)    
3 Unscrew cap (1)    
4 Suction off brake fluid from the brake fluid reservoir (2)    
5 Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (2)    
6 Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit IMPORTANT Pay attention to manufacturer's operating instructions. WS25.00-P-0016B
7 Raise vehicle    
8 Remove front wheel-and-tire assemblies    
REFER TO TESTING & REPAIR   Model 205 AR40.10-P-1102A
    MODEL 212, 218 AP40.10-P-4050EW
9.1 Remove rear section of lower engine compartment paneling MODEL 204, 207, 212, 218 with spark ignition engine and manual transmission MODEL 205  
REFER TO TESTING & REPAIR   Model 204.0/2 with engine 156, 271, 272, 274, 276
Model 204.3 with engine 156, 271, 274, 276
Model 207 with engine 271, 272, 273, 274, 276, 278
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278
Model 218 with engine 157, 276, 278
AR61.20-P-1105EW
REFER TO TESTING & REPAIR   Model 205 AR61.20-P-1105LW
9.2 Remove rear bottom part of soundproofing MODEL 204, 207, 212, 218 with diesel engine and manual transmission  
REFER TO TESTING & REPAIR   MODEL 204.0/2 with ENGINE 642, 646, 651
MODEL 204.3 with engine 651 MODEL 207, 212, 218 with engine 642, 651
AR94.30-P-5300EW
10 Remove cover (3) from clutch housing MODEL 204 with single-plate clutch  
11 Allow brake fluid to flow out at bleed screws on brake calipers New brake fluid must emerge via the bleed hose (02) free of bubbles:

Carrying out bleeding operation
 
REFER TO TESTING & REPAIR   Model 204 AR42.10-P-0010-02CW
REFER TO TESTING & REPAIR   Model 205 AR42.10-P-0010-02LW 
REFER TO TESTING & REPAIR   Model 207, 212, 218 AR42.10-P-0010-02EW
    TORQUE SPECIFICATION MODEL 204, 207, 212, 218, bleed screw at rear axle brake caliper Bleed screw to brake caliper BA42.10-P-1002-12J
    TORQUE SPECIFICATION MODEL 205, bleed screw at rear axle brake caliper Bleed screw to brake caliper *BA42.10-P-1002-12V 
    TORQUE SPECIFICATION MODEL 204, 207, 212, 218, bleed screw at front axle brake caliper Bleed screw at brake caliper BA42.10-P-1003-10J
    TORQUE SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487) Bleed screw at brake caliper *BA42.10-P-1003-10W 
12 Allow brake fluid to flow out at bleed screws on central clutch release bearing Vehicles with manual transmission
New brake fluid must escape free of bubbles via the bleed hose (4):

Carrying out bleeding operation
 
REFER TO TESTING & REPAIR   Model 204 AR42.10-P-0010-02CW
REFER TO TESTING & REPAIR   Carrying out bleeding operation
Model 205
AR42.10-P-0010-02LW 
REFER TO TESTING & REPAIR   Model 207, 212 AR42.10-P-0010-02EW
    TORQUE SPECIFICATION MODEL 204, 207, 212, bleed screw at central clutch release bearing Bleed screw to central clutch operator BA25.20-P-1001-01B
    TORQUE SPECIFICATION MODEL 205, bleed screw at clutch slave cylinder Bleed screw at clutch slave cylinder *BA25.20-P-1001-01G 
    SPECIAL TOOL Socket wrench Fig 1
INSPECT Check     
13 Check the clutch operator for proper operation and leaktightness If a problem arises

Determine and rectify cause, subject to separate repair order.
 
14 Check brake system for leaks If a problem arises

Determine and rectify cause, subject to separate repair order.
 
15 Install in the reverse order    
16 Correct fluid level in brake fluid reservoir (2) Model 204, 207, 212, 218 AP42.10-P-4210EW
    Model 205 AP42.10-P-4210CAA 
CLUTCH OPERATING SYSTEM

Number Designation Transmission 711.6 (except 711.640/641) Transmission 716.6 all models (except in model 211)
BA25.20-P-1001-01B Bleed screw to central clutch operator Nm 9 9
CLUTCH OPERATING SYSTEM

Number Designation Transmission 716.7
BA25.20-P-1001-01G Bleed screw at clutch slave cylinder Nm 6
REAR AXLE BRAKE CALIPER

Number Designation Model 204 Model 207
BA42.10-P-1002-12J Bleed screw to brake caliper Nm 18 18
REAR AXLE BRAKE CALIPER

Number Designation Model 212 Model 218
BA42.10-P-1002-12J Bleed screw to brake caliper Nm 18 18
REAR AXLE BRAKE CALIPER

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1002-12V Bleed screw to brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation Model 204 (except 204.077/277/377/9) Model 204.9
BA42.10-P-1003-10J Bleed screw at brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation Model 207 Model 212 (except 212.061/074/075/076/077/092/274/275/276/277/292)
BA42.10-P-1003-10J Bleed screw at brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation Model 205
BA42.10-P-1003-10W Bleed screw at brake caliper Nm 18
Fig 1: Identifying Socket Wrench (140 589 03 09 00)
G07449704Courtesy of MERCEDES-BENZ USA