Replace Brake Hoses - AR42.10-P-0013LW

Model 205

Model 213

Model 253

Model 293

MODIFICATION NOTES

16.05.2019	Box wrench bit special tool (140 589 00 03 00), added.	Operation step 2
22.05.2019	Special tool set of stop plugs (129 589 00 91 00), added.	Operation steps 4, 5.1, 5.2,

Shown on rear right brake hose (1) on model 205.004 except code 489 (AIRMATIC)

Courtesy of MERCEDES-BENZ USA

Shown on front left brake hose (1) on model 205.004 except code 489 (AIRMATIC)

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on front left brake hose (1) on model 205.004 with code 489 (AIRMATIC)

	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on installing brake hoses	Model 205, 213, 253	AH42.10-P-9406-01LWO
	Notes on installing brake hoses	Model 293	AH42.10-P-9406-01EQ
	Notes on handling, transport and storage of composite brake disks		AH42.10-P-9406-12LF
	Notes on handling, transport and storage of ceramic brake disks		AH42.10-P-9406-13A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove/install
1	Remove corresponding wheel and tire assembly.		AR40.10-P-1102A
2	Remove brake line (4) from brake hose (1) and seal openings using suitable stop plugs.	Seal connections immediately. Otherwise damage can be caused by escaping brake fluid. The brake fluid reservoir must not run completely empty. Collect escaping brake fluid.
		Model 205 (except 205.086/087/286/287/386/387/486/487) Model 205.086/087/286/287/386/387/486/487 Model 253 Retaining screw, brake line to brake hose	*BA42.10-P-1001-04O
		Model 213 Model 293 Retaining screw, brake line to brake hose	BA42.10-P-1001-04P
		Record plug	Fig 3
		Box wrench bit	Fig 2
3	Unhook brake hose (1) from holders (5).	When removing brake hose (1) at front axle. : Route brake hose (1) between holders (5) and brake line (4) in a curve leading downwards. Otherwise, the brake hose (1) may make contact with the wheel and tire assembly and then be damaged. : Hook feed-through grommets, starting at brake caliper (3), into holders (5).
4	Remove brake hose (1) from brake caliper (3) and seal connections with suitable stop plugs.	When removing brake hose (1) at front axle. Seal connections immediately. Otherwise damage can be caused by escaping brake fluid. Collect escaping brake fluid. Model 205 (except 205.086/087/286/287/386/387/486/487) Model 205.086/087/286/287/386/387/486/487 Model 253 Brake hose to brake caliper	*BA42.10-P-1002-04O
		Model 213 except code B07 (Ceramic brake system) Model 213 with code B07 (Ceramic brake system) Model 293 Brake hose to brake caliper	BA42.10-P-1002-04P
		Record plug	Fig 3
		Box wrench	Fig 1
5.1	Unscrew banjo bolt, remove brake hose (1) and seal openings with suitable stop plugs.	Model 205 (except 205.086/087/286/287/386/387/486/487) Model 213 (except 213.088/089/288/289) Model 253 Model 293 When removing brake hose (1) at rear axle. Seal connections immediately. Otherwise damage can be caused by escaping brake fluid. Collect escaping brake fluid. Model 205 (except 205.086/087/286/287/386/387/486/487) Model 253 Brake hose to brake caliper	*BA42.10-P-1002-04O
		Model 213 (except 213.088/089/288/289) Model 293 Brake hose to brake caliper	BA42.10-P-1002-04P
5.2	Remove brake hose (1) from brake caliper (3) and seal connections with suitable stop plugs.	Record plug Model 205.086/087/286/287/386/387/486/487 Model 213.088/089/288/289 When removing brake hose (1) at rear axle. Seal connections immediately. Otherwise damage can be caused by escaping brake fluid. Collect escaping brake fluid.	Fig 3
		Model 205.086/087/286/287/386/387/486/487Brake hose to brake caliper	*BA42.10-P-1002-04O
		Model 213.088/089/288/289Brake hose to brake caliper	BA42.10-P-1002-04P
		Record plug	Fig 3
6	Install in the reverse order.	Model 205.086/087/286/287/386/387/486/487 Box wrench bit	Fig 4
7	Bleed brake system.	Model 205 Model 253 Model 293	AR42.10-P-0010LW
		Model 213	AR42.10-P-0010LWE

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1001-04O	Retaining screw, brake line to brake hose	Nm	16	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 253
BA42.10-P-1001-04O	Retaining screw, brake line to brake hose	Nm	16

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14	14

BRAKE LINES, BRAKE HOSES

Number	Designation		Model 293
BA42.10-P-1001-04P	Retaining screw, brake line to brake hose	Nm	14

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 205 (except 205.086/087/286/287/386/387/486/487)	Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1002-04O	Brake hose to brake caliper	Front axle	Nm	24	24
BA42.10-P-1002-04O	Brake hose to brake caliper	Rear axle	Nm	38	18

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 253
BA42.10-P-1002-04O	Brake hose to brake caliper	Front axle	Nm	24
BA42.10-P-1002-04O	Brake hose to brake caliper	Rear axle	Nm	38

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 213 except code B07 (Ceramic brake system)	Model 213 with code B07 (Ceramic brake system)
BA42.10-P-1002-04P	Brake hose to brake caliper	Front axle	Nm	24	24
BA42.10-P-1002-04P	Brake hose to brake caliper	Rear axle	Nm	42	16

BRAKE LINES, BRAKE HOSES

Number	Designation			Model 293
BA42.10-P-1002-04P	Brake hose to brake caliper	Front axle	Nm	24
BA42.10-P-1002-04P	Brake hose to brake caliper	Rear axle	Nm	42

Fig 1: Identifying Box Wrench (000 589 76 03 00)

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Fig 2: Identifying Box Wrench Bit (140 589 00 03 00)

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Fig 3: Identifying Record Plug (129 589 00 91 00)

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Fig 4: Identifying Box Wrench Bit (000 589 75 03 00)

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