Replace spare tire well - AR64.20-P-1245V
MODEL 171, 172
Illustrated on model 171
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket |
|
| 3 | Raise vehicle | Two-column lift 3.0 - -3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
|
| 4 | Remove spare tire well (1) | Round wire brush Weld-spot milling machine Wet and dry vacuum cleaner |
AR64.20-P-1245-01V |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install spare tire well (1) | Pneumatic-mechanical blind rivet tool Vice grip pliers (standard) Round wire brush Manual temporary fastener, 6.35 mm |
AR64.20-P-1245-03V |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.5 X 12.5 | *BR00.45-Z-1012-13A | ||
| 6 | Remove welding protection blankets | ||
| 7 | Clean repair area | Wet and dry vacuum cleaner |
|
| 8 | Prime area to be repaired using primer filler | ||
| 9 | Carry out seam sealing after repairs | ||
| Model 171 | AR97.10-P-4000V | ||
| Model 172 | AR97.10-P-4000W | ||
| 10 | Paint repair areas and adjacent surfaces | ||
| 11 | Apply additional cavity preservation | Model 171 | AR97.20-P-1500V |
| Model 172 | AR97.20-P-1500W | ||
| 12 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X 12.5 | A 004 990 16 97 |