Left side rear end damage - AR64.20-P-1200V
MODEL 171, 172
Shown on model 171
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket |
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| 3 | Equip straightening bench with module members, cross members and straightening tool set. | Straightening tool set, passenger cars (Celette) Straightening system, passenger cars (Car Bench) |
|
| 4 | Place vehicle on straightening bench lift and fasten | Two-column lift 3.0 - -3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
|
| 5 | Remove lower rear center section | AR64.20-P-1000V | |
| 6 | Remove rear fender | AR63.50-P-1400V | |
| 7 | Separate rear cross member (2), spare tire well (1) and longitudinal member connection element (3) | Round wire brush Weld-spot milling machine Body jig saw Wet and dry vacuum cleaner |
AR64.20-P-1200-01V |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare rear cross member (2), spare tire well (1) and longitudinal member connection element (3) | Round wire brush Vice grip pliers (standard) |
AR64.20-P-1200-02V |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install rear cross member (2), spare tire well (1) and longitudinal member connection element (3) and weld in | Straightening tool set, passenger cars (Celette) Straightening system, passenger cars (Car Bench) Multifunction device (spot welding) MIG-MAG inert gas welder Pneumatic-mechanical blind rivet tool Vice grip pliers (standard) Round wire brush Manual temporary fastener, 6.35 mm |
AR64.20-P-1200-35V |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.5 X 12.5 | *BR00.45-Z-1012-13A | ||
| 10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | Two-column lift 3.0 - -3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
|
| 11 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush |
|
| 12 | Install rear fender | AR63.50-P-1400V | |
| 13 | Remove lower rear center section | AR64.20-P-1000V |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X 12.5 | A 004 990 16 97 |