Replace complete bottom rear center section - AR64.20-P-1000V
MODEL 171, 172
Shown on model 171
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket |
|
| 3 | Separate rear center section (1) | AR64.20-P-1000-02V | |
| Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Prepare rear center section (1) for installation | AR64.20-P-1000-07V | |
| Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install rear center section (1) and weld in | AR64.20-P-1000-08V | |
| Fig 3 | |||
| Fig 2 | |||
| Model 171 | *BE60.00-P-1003-01L | ||
| Model 172 Multifunction device (spot welding) MIG-MAG inert gas welder Vice grip pliers (standard) Round wire brush Wet and dry vacuum cleaner |
*BE60.00-P-1003-01Y | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Adjust gaps on hoods, doors and lids | AR60.00-P-0700-01V | |
| Fig 2 | |||
| Model 171 | *BE60.00-P-1003-01L | ||
| Model 172 | *BE60.00-P-1003-01Y | ||
| 7 | Clean weld joints and metal flanges with wire brush | Round wire brush |
|
| 8 | Remove welding protection blankets | ||
| 9 | Clean repair area | Wet and dry vacuum cleaner |
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| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime repair area with primer filler | Daimler AG |
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| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 11 | Carry out seam sealing after repairs | Model 171 | AR97.10-P-4000V |
| Model 172 | AR97.10-P-4000W | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Apply additional cavity preservation | Model 171 | AR97.20-P-1500V |
| Model 172 | AR97.20-P-1500W | ||
| 14 | Install all removed detachable parts |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 171 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01L | Gap dimension | Trunk lid to rear fender | Dim. "F" | mm | 3.5 (+1.5) |
| Trunk lid to rear lamp unit | Dim. "M" | mm | 4.0 (+1.6/-0.5) | ||
| Trunk lid to bumper | Dim. "V" | mm | 5.0 (+1.5/-1.0) | ||
| Rear fender to rear lamp unit | Dim. "U" | mm | 2.5 (± 0.5) | ||
| Trunk lid tip to rear fender | Dim. "E" | mm | 5, 0 (+1, 5) | ||
| See picture | AR60.00-P-0700-01V | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 172 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01Y | Gap dimension | Trunk lid to rear fender | Dim. "F" | mm | 4.5 (± 1) |
| Trunk lid to rear lamp unit | Dim. "M" | mm | 4.5 (+1.5/-0.5) | ||
| Trunk lid to bumper | Dim. "V" | mm | 6.0 (± 1.5) | ||
| Rear fender to rear lamp unit | Dim. "U" | mm | 1.5 (± 1) | ||
| Trunk lid tip to rear fender | Dim. "E" | mm | 6.5 (+1/-0.5) | ||
| See picture | AR60.00-P-0700-01V | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |