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Prepare rear end for installation - AR64.20-P-1020-05ESA

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MODEL 212.2 Type with reinforcements 

MODEL 218.9 Type with reinforcements 

Fig 1: Rear End Assembly Mating Surfaces (Area T)
G10241617Courtesy of MERCEDES-BENZ USA
  1. Grind mating surfaces on rear end assembly down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  2. Coat insides of spot weld flanges with zinc dust paint.
  3. NOTES Do not coat bonding surfaces with zinc dust paint (area T). Can lead to adhesion problems.

    IMPORTANT Observe pretreatment of bonding surfaces.

    Fig 2: Rear End Assembly Mating Surfaces (Areas A And B)
    G00566031Courtesy of MERCEDES-BENZ USA
  4. Grind mating surfaces on reinforcements down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas A and B). Can lead to adhesion problems.

    IMPORTANT Observe pretreatment of bonding surfaces.