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Home >> Mercedes Benz >> 2016 >> SL550 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 231 Chassis >> Testing & Repair >> Remove/install Vario roof actuation hydraulic cylinder - AR77.37-P-3490RK

Remove/install Vario roof actuation hydraulic cylinder - AR77.37-P-3490RK

MODEL 231 

Shown on right side 

Fig 1: Vario Roof Actuation Hydraulic Cylinder Remove/Install Components - Shown On Right Side (1 Of 3)
G11129190Courtesy of MERCEDES-BENZ USA
Fig 2: Vario Roof Actuation Hydraulic Cylinder Remove/Install Components - Shown On Right Side (2 Of 3)
G11129191Courtesy of MERCEDES-BENZ USA
Fig 3: Vario Roof Actuation Hydraulic Cylinder Remove/Install Components - Shown On Right Side (3 Of 3)
G11129192DANGERDANGERNOTESIMPORTANTREMOVINGINSTALLINGIMPORTANTIMPORTANTNOTESIMPORTANTINSTALLATION IMPORTANTNOTESNOTESSPECIAL TOOLINSPECTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES Notes on Vario roof assembly work   AH77.30-P-0002-01R
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper side paneling (1) in rear   AR68.30-P-4780RK
2 Close Vario roof IMPORTANT The Vario roof must be in closed position.  
3 Open trunk lid    
4 Switch off ignition and remove transmitter key (A8/1) or KEYLESS-GO start/stop button (S2/3) from electronic ignition lock control unit (N73) IMPORTANT KEYLESS-GO start/stop button (S2/3) only with code (889) KEYLESS-GO.  
5 Unscrew bolt (3) and remove front hydraulic cylinder (2)    
6 Release retaining clip (4) and remove from pin (5)    
7 Pull pin (5) out of hole and remove rear hydraulic cylinder (2)    
8 Cut open cable tie (6) NOTES
The hydraulic lines (7) are very sensitive and should not be kinked.
Otherwise the hydraulic lines (7) can be damaged.
IMPORTANT Mark installation position of hydraulic lines (7).
INSTALLATION IMPORTANT Pay attention to marking. Fasten hydraulic lines (7) to hydraulic cylinder (2) with cable tie (6).
 
9 Move safety clips (8) with suitable tool (arrow) and remove hydraulic lines (7) from hydraulic cylinder (2) NOTES
The hydraulic lines (7) are very sensitive and should not be kinked.
Otherwise the hydraulic lines (7) can be damaged.
NOTES
Place rag below hydraulic line connections (7). Immediately plug hydraulic lines (7). Collect hydraulic oil flowing out in suitable vessel. Otherwise the vehicle interior can be soiled by hydraulic oil running out.
SPECIAL TOOL Record plug
Fig 4
10 Install in the reverse order    
INSPECT Check     
11 Check oil level of hydraulic unit, correct if necessary   AR77.37-P-3501RK 
Fig 4: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA