LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> S600 >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission - 222 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install intelligent servo module >> Remove/install intelligent servo module - AR27.19-P-0550LFS

Remove/install intelligent servo module - AR27.19-P-0550LFS

TRANSMISSION 722.9 in MODEL 222 

with CODE Z07 (Top protection) 

Shown on transmission 722.9 with engine 642 

Fig 1: Intelligent Servo Module Remove/Install Components - Shown On Transmission 722.9 With Engine 642
G11132225DANGERNOTESNOTESREMOVINGINSTALLINGNOTESINSTALLATION IMPORTANTTORQUE SPECIFICATIONNOTESINSTALLATION IMPORTANTSPECIAL TOOLIMPORTANTINSPECTREFER TO SELF-DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove transmission with torque converter TRANSMISSION 722.96/97 in MODEL 222 with CODE Z07 (Top protection) AR27.10-P-0500LHX 
    TRANSMISSION 722.9 (except 722.96/97) in MODEL 222
with CODE Z07 (Top protection)
AR27.10-P-0500LF 
2 Remove screw/bolts (5)    
NOTES Notes on threaded connections with aluminum screws/bolts INSTALLATION IMPORTANT Replace screw/bolts (5). AH00.00-P-0006-01RM
    TORQUE SPECIFICATION Standard bolt/hexagon-spacer bolt, shift module (ISM) to transmission housing *BA27.40-P-1021-01A 
3 Remove intelligent servo module for DIRECT SELECT (A80) with vent hose (6) NOTES
If the intelligent servo module for DIRECT SELECT (A80) is to be reused, do not detach the vent hose (6).
Otherwise, it may lead to leaks and damage on the intelligent servo module for DIRECT SELECT (A80).
 
4 Replace bleed hose (6) of intelligent servo module for DIRECT SELECT (A80) When replacing the intelligent servo module for DIRECT SELECT (A80).
INSTALLATION IMPORTANT The positions of the range selector shaft (7) and the intelligent servo module for DIRECT SELECT (A80) must match. If necessary, turn the range selector shaft (7) accordingly.
SPECIAL TOOL Assembly tool
Figure
5 Rotate the range selector shaft (7) of the transmission (1) counterclockwise up to the end stop at position "D" (arrow) When replacing the intelligent servo module for DIRECT SELECT (A80).
IMPORTANT In its as-delivered state, a new intelligent servo module for DIRECT SELECT (A80) is set to position "D" (arrow).
 
INSPECT Check     
6 Check sealing ring (8) of range selector shaft (7) for damage and leakages If leaky or damaged
↓
Replace sealing ring (8)
AR27.40-P-0220A
7 Install in the reverse order    
8 Connect diagnostic system, read out fault memory and conduct initial startup of the intelligent servo module for DIRECT SELECT (A80) After replacing the intelligent servo module for DIRECT SELECT (A80).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1021-01A Standard bolt/hexagon-spacer bolt, shift module (ISM) to transmission housing Stage 1 Nm 4
Stage 2 ∠° 90
Fig 2: Identifying Assembly Tool (722 589 03 09 00)
G11132226Courtesy of MERCEDES-BENZ USA