Remove/install C-pillar - AR63.20-P-0500LF

MODEL 222 

except code Z07 (Top protection) 

Fig 1: C-Pillar Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove rear fender		AR63.50-P-1400LF
4	Remove C-pillar (1)		AR63.20-P-0500-01LF
			WS60.00-P-0010B
		Commercially available devices/tools  Round wire brush Spot weld milling machine Heat gun Wet/dry vacuum cleaner Aluminum tools Specific tools for working on aluminum bodies Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare C-pillar (1)	Commercially available devices/tools  Round wire brush	AR63.20-P-0500-02LF
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Install C-pillar (1)		AR63.20-P-0500-03LF
			WS60.00-P-0010B
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Round wire brush Manual temporary fastener, 6.35 mm Spot welder Aluminum tools Specific tools for working on aluminum bodies Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Cleaner	*BR00.45-Z-1025-04A
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet 6.4x12 (clamping range 1 mm to 3.5 mm)	*BR00.45-Z-1035-13A
		Polygrip countersunk-head rivet, 6.4x14	*BR00.45-Z-1002-13A
		Flow-form rivet up to 3.5 mm clamping range (A1)	*BR00.45-Z-1023-13A
7	Clean welds and sheet metal flange	Commercially available devices/tools  Round wire brush
8	Install rear fender		AR63.50-P-1400LF