Remove/install electric refrigerant compressor - AR83.55-P-5311LFH
ENGINE 276.8 in MODEL 222.163
| Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | AS83.00-Z-0001-01A | |
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Evaluation of high-voltage components | AH54.00-P-6500-01SXH | ||
| Remove/install | |||
| 1 | Perform disable for the high-voltage on-board electrical system | AR54.10-P-1150LF | |
| 2 | Switch off ignition and remove transmitter key | ||
| 3 | Remove lower engine compartment paneling | AR61.20-P-1105LF | |
| 4 | Remove upper engine cover | ||
| 5 | Remove the left cover in the engine compartment | ||
| 6 | Remove left intake air duct | ||
| 7 | Drain air conditioning system | AR83.30-P-1760LF | |
| 8 | Remove electric vacuum pump (11) | AR43.05-P-0001LF | |
| 9 | Remove left charge air line (2) | AR09.41-P-8620LFA | |
| 10 | Slacken poly-V-belt (4) and secure tensioning device against turning with rig pin (5) | AR13.20-P-0001LFA | |
| 11 | Unclip electrical wiring harness with electrical connector (6) from retaining clips (7) and place to one side | ||
| 12 | Remove screws/bolts (8, 9) and remove bracket (10) | *BA43.05-P-1006-01K | |
| 13 | Disconnect high-voltage connector (12) at electrical refrigerant compressor (1) and place high-voltage line to one side | ||
| 14 | Seal high-voltage connector (12) and high-voltage connector socket at electrical refrigerant compressor (1) using protective covers | Fig 5 | |
| 15 | Remove screw/bolt (arrow) from mount for electrical refrigerant compressor (1) at engine timing case cover | *BA83.55-P-1001-01M | |
| 16 | Remove screws/bolts (14, 15) | *BA83.55-P-1003-01M | |
| 17 | Remove refrigerant lines (16) from electrical refrigerant compressor (1) | ||
| 18 | Seal refrigerant lines (16) and openings at electrical refrigerant compressor (1) using stop plugs and place refrigerant lines (16) to one side | Figure | |
| 19 | Brace electrical refrigerant compressor (1) and secure it to prevent it from falling down | ||
| 20 | Remove screw/bolt (17) | *BA83.55-P-1001-01M | |
| 21 | Remove screw/bolt (18) | *BA83.55-P-1001-01M | |
| 22 | Release and disconnect electrical connector (19) at electrical refrigerant compressor (1) | ||
| 23 | Seal electrical connector (19) and high-voltage connection at electrical refrigerant compressor (1) using protective covers | Fig 5 | |
| 24 | Remove electrical refrigerant compressor (1) in an upward direction | ||
| 25 | Install in the reverse order | ||
| 26 | Install new desiccant cartridge | AR83.30-P-6521LF |
VACUUM PUMP
| Number | Designation | Model 166, 172, 204, 205, 207, 212, 218, 221, 222, 231, 251, 292 with engine 276 | |
|---|---|---|---|
| BA43.05-P-1006-01K | Screw/bolt, bracket for electrical vacuum pump to timing case/crankcase | Nm | 35 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA83.55-P-1001-01M | Bolt, refrigerant compressor to timing case/crankcase/engine support | Nm | 20 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA83.55-P-1003-01M | Bolt, refrigerant line to refrigerant compressor | Nm | 20 |