Partially replace rear wheel well - AR63.10-P-0662LF

MODEL 205 

MODEL 217.3 

MODEL 222 

MODEL 253 

Shown on model 222 

Fig 1: Outer Rear Wheel Well - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Partially separate outer rear wheel well (1)		AR63.10-P-0662-01LF
		Commercially available tools: Round wire brush, body power jigsaw, spot weld cutter, heat gun, wet/dry vacuum cleaner.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Primer stick	*BR00.45-Z-1012-07A
4	Prepare partial outer rear wheel well (1) for installation		AR63.10-P-0662-02LF
		Commercially available tools: Round wire brush, body power jigsaw.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Partially install outer rear wheel well (1)
	000 588 01 84 00 Welder		WS60.00-P-0021K
			AR63.10-P-0662-03LF
		Commercially available tools: Round wire brush, manual temporary fasteners, 6.35 mm, blind rivet gun (minimum pull-off force 19 kN), wet/dry vacuum cleaner.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet 6.4 X 12 (clamping range 1 mm to 3.5 mm)	*BR00.45-Z-1035-13A
6	Clean welds and sheet metal flange	Commercially available tools: Round wire brush.
7	Remove spark protection blankets
8	Clean repair area	Commercially available tools: Wet/dry vacuum cleaner.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area using primer filler
	Notes on paintwork repairs		AH98.00-P-9408-02A
		Use only primer filler approved by Daimler AG.
10	Carry out seam sealing after repairs	Model 205, 253	AR97.10-P-4000LW
		Model 217.3, 222	AR97.10-P-4000LF
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair areas and adjacent surfaces
	Notes on paintwork repairs		AH98.00-P-9408-02A
		Use only primer filler approved by Daimler AG.
12	Apply additional cavity preservation	Model 205, 253	AR97.20-P-1500LW
		Model 217.3, 222	AR97.20-P-1500LF
13	Install all detachable body components in area to be repaired