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Home >> Mercedes Benz >> 2016 >> S550e >> Repair and Diagnosis >> Collision >> General Collision Information >> Roof - 222 Chassis >> Testing & Repair >> Replace complete center roof paneling - AR65.10-P-1000LF

Replace complete center roof paneling - AR65.10-P-1000LF

MODEL 205.0/1 without CODE 413 (Automatic panoramic sliding sunroof) 

MODEL 222 without CODE 413 (Automatic panoramic sliding sunroof) 

MODIFICATION NOTES

6.10.14 Nut, roof carrier mount MODEL 222 except CODE Z07 BA65.10-P-1001-01C

Shown on MODEL 222 except CODE 413 (Panoramic sliding roof) and except CODE Z07 (Top protection) 

Fig 1: Replacing Complete Center Roof Paneling - Shown On Model 222
G10134185Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
DANGER Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust Wear dust filter mask, safety glasses and protective gloves.
Use suitable, grounded dust extractor
AS60.00-Z-0007-01N
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Note on high-voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Note on high-voltage battery   AH54.10-P-0006-01MEV
NOTES Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
IMPORTANT Evaluation of high-voltage components   AH54.00-P-6500-01SXH
IMPORTANT General information on body repair   AH60.00-P-0001-01A
IMPORTANT Note on working on aluminum components and vehicles   AH60.00-P-0034-01LF
IMPORTANT Note on working on aluminum components and vehicles   AH60.00-P-0034-01LW
IMPORTANT General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area to be repaired    
2 Cover all detachable parts remaining vehicle with protective covers    
3 Remove armor plate on roof TORQUE SPECIFICATION Nut, front guard plate on roof frame to roof guard plate *BA65.10-P-1002-01C 
TORQUE SPECIFICATION Screw/bolt, front guard plate on roof frame to roof guard plate *BA65.10-P-1003-01C 
TORQUE SPECIFICATION Screw/bolt, rear guard plate on roof frame to roof guard plate *BA65.10-P-1004-01C 
TORQUE SPECIFICATION Screw/bolt for roof guard plate bracket *BA65.10-P-1006-01C 
4 Remove center roof paneling (1)   AR65.10-P-1000-02LF
IMPORTANT Commercially available tools
  • Body power jig saw
  • Cutting wire
  • Heat gun
 
2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
SPECIAL TOOL Set of spacer blocks Fig 2
5 Prepare center roof paneling (1)   AR65.10-P-1000-03LF
IMPORTANT Center roof paneling (1) must be painted before preparation.
Observe processing specifications of adhesive.
 
2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
INSTALLING Install     
DANGER Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
6 Install center roof paneling (1)   AR65.10-P-1000-07LF
TORQUE SPECIFICATION
MODEL 205.0/1
without CODE 413 (Automatic panoramic sliding sunroof)
MODEL 222
without CODE 413 (Automatic panoramic sliding sunroof)
without CODE Z07 (Top protection)
*BA65.10-P-1001-01C 
TORQUE SPECIFICATION
MODEL 222
with CODE Z07 (Top protection)
without CODE 413 (Automatic panoramic sliding sunroof)
*BA65.10-P-1007-01C 
Teroson MS 222 *BR00.45-Z-1157-02A 
2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
SPECIAL TOOL Set of spacer blocks Fig 2
7 Remove protective covers    
8 Install armor plate on roof TORQUE SPECIFICATION Nut, front guard plate on roof frame to roof guard plate *BA65.10-P-1002-01C 
TORQUE SPECIFICATION Screw/bolt, front guard plate on roof frame to roof guard plate *BA65.10-P-1003-01C 
TORQUE SPECIFICATION Screw/bolt, rear guard plate on roof frame to roof guard plate *BA65.10-P-1004-01C 
TORQUE SPECIFICATION Screw/bolt for roof guard plate bracket *BA65.10-P-1006-01C 
9 Clean repair area    
10 Install all detachable body components in area to be repaired    
ROOF

Number Designation MODEL 205 MODEL 222 except CODE Z07
BA65.10-P-1001-01C Nut, roof carrier mount Nm 14 14
ROOF

Number Designation MODEL 205 MODEL 222 with CODE Z07
BA65.10-P-1002-01C Nut, front guard plate on roof frame to roof guard plate M6 Nm - 8
ROOF

Number Designation MODEL 205 MODEL 222 with CODE Z07
BA65.10-P-1003-01C Screw/bolt, front guard plate on roof frame to roof guard plate M8 Nm - 23
ROOF

Number Designation MODEL 205 MODEL 222 with CODE Z07
BA65.10-P-1004-01C Screw/bolt, rear guard plate on roof frame to roof guard plate M8 Nm - 23
ROOF

Number Designation MODEL 205 MODEL 222 with CODE Z07
BA65.10-P-1006-01C Screw/bolt for roof guard plate bracket M10 Nm - 50
ROOF

Number Designation MODEL 222 with CODE Z07
BA65.10-P-1007-01C Screw/bolt, roof carrier mount 11
Fig 2: Set of spacer blocks (216 589 02 23 00)
G10134186Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1154-02A 2-component adhesive repair kit, Betaforce 2850L A 012 989 12 71
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71