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Remove/install throttle valve actuator - AR07.51-P-1401MUB

MODEL 217 with ENGINE 279 

MODEL 222 with ENGINE 277, 279 

MODEL 463 with ENGINE 279 

Fig 1: Throttle Valve Actuator Remove/Install Components
G10779996Courtesy of MERCEDES-BENZ USA
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Unfasten charge air cooler and place with attached lines to one side Model 463 with engine 279 AR09.41-P-6817MUD
Model 217 with engine 279
Model 222 with engine 277, 279
AR09.41-P-6817MUB
2 Remove charge air pipe downstream of charge air cooler   AR09.41-P-1311MUB
3 Remove bolt (3) TORQUE SPECIFICATION Screw/bolt, cable duct to charge air distributor *BA15.18-P-1001-01D 
4 Disconnect electrical connection (4)    
5 Lift cable duct (6) and expose electrical line (5) NOTES
Do not lift cable duct (6) too high.
The cable duct (6) will get damaged otherwise.
 
6 Remove screw/bolts (7) from throttle valve actuator (M16/6) TORQUE SPECIFICATION Screw/bolt, throttle valve actuator to charge air distributor *BA30.20-P-1001-01D 
7 Remove throttle valve actuator (M16/6) INSTALLATION IMPORTANT Replace seal.  
8 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out an engine test run, checking the engine for proper operation and leaktightness    
ENGINE WIRING HARNESS

Number Designation Engine 277 Engine 279
BA15.18-P-1001-01D Screw/bolt, cable duct to charge air distributor Nm 9 9
ELECTRONIC ACCELERATOR ACTUATOR

Number Designation Engine 277 Engine 279
BA30.20-P-1001-01D Screw/bolt, throttle valve actuator to charge air distributor Nm 9 9