Replace complete wheel well - AR62.20-P-1200LF

MODEL 217 

MODEL 222 

Shown on MODEL 222 with CODE Z07 (Top protection) 

Fig 1: Front Wheel Well, Connecting Carrier And Pedal Floor Panel - Shown On Model 222 With Code Z07

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove top front longitudinal member		AR62.20-P-1286LF
4	Remove mounting bracket on lower front longitudinal member	Model 222 with code Z07 (Top protection) Commercially available devices/tools  Milling cutter for high-strength steels Stainless steel round wire brush	AR62.20-P-1200-22LFS
5	Set up straightening bench with module members, crossmember and straightening set
	000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
6	Place vehicle on straightening bench and fasten	It is necessary to insert a washer the thickness of the mounting consoles on the front longitudinal member between the right angle mount and front longitudinal member on the vehicle. Otherwise the vehicle is not seated correctly on the straightening bench.
7	Remove front wheel well (1), connecting carrier (2) and pedal floor panel (3)	Model 222 with code Z07 (Top protection)	AR62.20-P-1200-21LFS
		Model 217 Model 222 except code Z07 (Top protection)	AR62.20-P-1200-21LF
		Commercially available devices/tools  Torx EPL 12 Stainless steel round wire brush Spot weld milling machine Heat gun Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner	WS60.00-P-0010B
8.1	Prepare front wheel well (1), connecting carrier (2) and pedal floor panel (3)	Model 217 Model 222 except code Z07 (Top protection) Commercially available tools  Stainless steel round wire brush	AR62.20-P-1200-19LF
8.2	Prepare front wheel well (1), connecting carrier (2) and pedal floor panel (3)	Model 222 with code Z07 (Top protection)	AR62.20-P-1200-19LFS
		Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels	WS60.00-P-0010B
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
9	Prepare mounting bracket on lower front longitudinal member for installation	Model 222 with code Z07 (Top protection) Commercially available devices/tools  Stainless steel round wire brush	AR62.20-P-1200-23LFS
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General notes on welding		AH60.00-P-0005-01N
10.1	Install front wheel well (1), connecting carrier (2) and pedal floor panel (3)	Model 217 Model 222 except code Z07 (Top protection)	AR62.20-P-1200-17LF
			WS60.00-P-0010B
	000 588 02 84 00 Welder	Observe set-up plans provided. Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels Body power jigsaw Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner	WS60.00-P-0022K
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet 6.5x12.5	*BR00.45-Z-1012-13A
		Blind rivet, 6.5 x 14.5	*BR00.45-Z-1016-13A
		Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Ground strap	*BR00.45-Z-1013-12A
		Ground bolts	*BR00.45-Z-1038-13A
10.2	Install front wheel well (1), connecting carrier (2) and pedal floor panel (3)	Model 222 with code Z07 (Top protection)	AR62.20-P-1200-17LFS
			WS60.00-P-0010B
	000 588 02 84 00 Welder	Observe set-up plans provided. Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels Body power jigsaw Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner	WS60.00-P-0022K
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet 6.5x12.5	*BR00.45-Z-1012-13A
		Blind rivet, 6.5 x 14.5	*BR00.45-Z-1016-13A
		Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Blind rivet with countersunk head 6.4x15.5 (clamping range 3 mm to 5 mm)	*BR00.45-Z-1044-13A
11	Release vehicle from straightening bench, lift vehicle and remove straightening bench
12	Install mounting bracket on lower front longitudinal member	Model 222 with code Z07 (Top protection)	AR62.20-P-1200-24LFS
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Ground strap	*BR00.45-Z-1013-12A
		Ground bolts	*BR00.45-Z-1038-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13	Clean welds and sheet metal flange	Commercially available devices/tools  Stainless steel round wire brush
14	Install upper front longitudinal member		AR62.20-P-1286LF
15	Remove spark protection blankets
16	Install all detachable body components in area to be repaired