Replace complete bottom rear center section - AR64.20-P-1000LF

MODEL 217

MODEL 222

Shown on model 222

Fig 1: Bottom Rear Center Section - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4

Fig 2: Bottom Rear Center Section - Shown On Model 217.4

Courtesy of MERCEDES-BENZ USA

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove bottom rear center section (1)	Model 217.4	AR64.20-P-1000-02LCA
		Model 217.3, 222	AR64.20-P-1000-02LF
	000 588 02 39 00 Rivet press tool	Commercially available devices/tools Stainless steel round wire brush Heat gun Body and aluminum workplace Wet/dry vacuum cleaner	WS60.00-P-0010B
4	Prepare bottom rear center section (1)	Model 217.4	AR64.20-P-1000-07LCA
4	Prepare bottom rear center section (1)	Model 217.3, 222 Commercially available devices/tools Stainless steel round wire brush Body and aluminum workplace	AR64.20-P-1000-07LF
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Install bottom rear section (1)	Model 217	AR60.00-P-0700-01LC
		Model 217.4	AR64.20-P-1050-04LCA
		Model 217.3, 222	AR64.20-P-1050-04LF
		Model 222	AR60.00-P-0700-01LF
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
		Commercially available devices/tools Manual temporary fastener, 6.35 mm Body and aluminum workplace Wet/dry vacuum cleaner Model 222 Taillamp to bumper	*BE60.00-P-1015-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1016-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1017-01BA
		Model 217 Taillamp to bumper	*BE60.00-P-1017-01DA
		Model 217 Outside of taillamp to inside of taillamp	*BE60.00-P-1018-01DA
		Model 217 Taillamp to trunk lid	*BE60.00-P-1019-01DA
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Polygrip countersunk-head rivet, 6.4x14	*BR00.45-Z-1002-13A
		Blind rivet 6.5x12.5	*BR00.45-Z-1012-13A
		Blind rivet, 6.5 x 14.5	*BR00.45-Z-1016-13A
		Flow-form rivet up to 3.5 mm clamping range (A1)	*BR00.45-Z-1023-13A
		Flow-form rivet 4 mm up to 5.15 mm clamping range (A3)	*BR00.45-Z-1025-13A
		Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Blind rivet 6.4x12 (clamping range 1 mm to 3.5 mm)	*BR00.45-Z-1035-13A
		Feeler gauge	Fig 3
6	Clean sheet metal flange
7	Remove spark protection blankets
8	Clean repair area	Commercially available devices/tools Wet/dry vacuum cleaner
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area using primer filler
	Notes on paintwork repairs	Use only primer filler approved by Daimler AG.	AH98.00-P-9408-02A
10	Carry out seam sealing after repairs	Supplement standard seals with sealant.	AR97.10-P-4000LF
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair areas and adjacent surfaces
	Notes on paintwork repairs	Use only paints approved by Daimler AG.	AH98.00-P-9408-02A
12	Apply additional cavity preservation		AR97.20-P-1500LF
13	Install all detachable body components in area to be repaired