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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (2 Of 2) - 447 Chassis >> Side Wall Body Repair >> Outer A-Pillar Section Separation - Ar63.20-S-1102-01E

Outer A-Pillar Section Separation - Ar63.20-S-1102-01E

Model 447, 448 

MODIFICATION NOTES

18.05.2016 Method adapted Operation steps 1 and 4  
  1. Mark separating points and cut (areas A and B).

    NOTES Do not make the cuts too deep. Otherwise the components below can be damaged and weakened.

    IMPORTANT Model 447.8 with code PS2 (AMG line)

    Model 448.8 with code CN1 (Exterior rocker panel)

    Determine separating point in area A so that there is sufficient distance to the attachment points of the mounting rail on the longitudinal member panel.

    IMPORTANT Scribe separating point on A-pillar outer section (1) depending on degree of damage (area A).

    G16487786Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds on A-pillar outer section (1) and cut out (area D).
    G16487787Courtesy of MERCEDES-BENZ USA
  3. Scribe separating points and cut around door hinge straps (areas D and E).

    NOTES Do not make the cuts too deep. Otherwise the components below can be damaged and weakened.

  4. Expose spot welds on A-pillar outer section (1) and cut out (areas F, F1 and G).

    IMPORTANT Model 447 with code JX0 (Short-distance operation)

    Cut out weld spots through 2 sheet metal thicknesses (area F1 ).

    G16487788Courtesy of MERCEDES-BENZ USA
  5. Expose spot welds on A-pillar outer section (1) and cut out (areas H to M).
  6. Heat A-pillar outer section (1) in crosshatched area.

    IMPORTANT Cross-hatched area is bonded.

  7. Remove damaged A-pillar outer section (1).