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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (1 Of 2) - 447 Chassis >> Side Wall Body Repair >> Connection Points Of Left Side Wall Paneling Up To Window Cutout Prepare For Installation - Ar63.10-S-0002-03EB

Connection Points Of Left Side Wall Paneling Up To Window Cutout Prepare For Installation - Ar63.10-S-0002-03EB

Model 447.605 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.705 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.705 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

Model 447.705 

with code W18 (Sliding window front left in side/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.705 

with code W18 (Sliding window front left in side/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

Model 447.815 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.815 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

Model 448.705 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 448.705 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

MODIFICATION NOTES

28.02.2020 Repair materials reference BR00.45-Z-1001-07A added. Operation steps 6, 10  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42

IMPORTANT Refer to the superordinate service document for further information. Safety information in superordinate service document must be observed.

  1. Mark separating point on the new sidewall paneling part (1) (area A).
  2. Cut separating point from the new sidewall paneling part (1) (area A).

    IMPORTANT Transfer separation point from vehicle.

    G16506861Courtesy of MERCEDES-BENZ USA
    G16506862Courtesy of MERCEDES-BENZ USA
  3. Punch holes for MAG welding on sidewall paneling (2) (area B).
  4. Grind mating surfaces on the sidewall paneling (2) down to bare metal in the cross-hatched areas and around the holes (area B).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove shavings and drill chips.
  6. Apply zinc dust paint to the insides of the spot weld flanges.
    G16506863Courtesy of MERCEDES-BENZ USA
  7. Punch holes for MAG welding on sidewall paneling (2) (area C).
  8. Grind mating surfaces on the sidewall paneling (2) down to bare metal in the cross-hatched areas and around holes (area C).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  9. Remove shavings and drill chips.
  10. Apply zinc dust paint to the insides of the spot weld flanges.