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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Wheel Well With Front Longitudinal Member Prepare For Installation - Ar62.20-S-1856-02EG

Wheel Well With Front Longitudinal Member Prepare For Installation - Ar62.20-S-1856-02EG

Model 447.6/7 with engine 274 

with code ZU7 (National version for Canada) 

Model 447.6/7 with engine 274 

with code ZU8 (National version for USA) 

G16483319Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on new wheel well with longitudinal member (1) and cut out (areas A to C).
  2. Remove front kick panel front section (4) from new wheel well with longitudinal member (1).
  3. Drill holes for MAG welding on longitudinal member reinforcement (2) (area D).
  4. Grind mating surfaces down to bare metal in crosshatched areas and around the holes (area D).
    G16483320Courtesy of MERCEDES-BENZ USA
  5. Drill holes for MAG welding on front kick panel front section (4) (areas E and F).
  6. Grind mating surfaces down to bare metal in crosshatched areas and around holes (areas E to I).

    IMPORTANT Grind mating surfaces around holes (area E) down to bare metal from inside.

  7. Drill holes for MAG welding on front kick panel rear section (3) (areas L to N).
  8. Grind mating surfaces around holes (areas L to N) down to bare metal.
    G16483321Courtesy of MERCEDES-BENZ USA
    G16483322Courtesy of MERCEDES-BENZ USA
  9. Drill holes for MAG welding on wheel well section with longitudinal member (5) (areas O to U).
  10. Grind mating surfaces on wheel well section with longitudinal member (5) around holes (areas O to U) down to bare metal.

    IMPORTANT Grind mating surfaces around holes (areas R, T and U) from inside down to bare metal.

    G16483323Courtesy of MERCEDES-BENZ USA
  11. Drill holes for MAG welding on wheel well section with longitudinal member (5) (areas O to U).
  12. Grind mating surfaces on wheel well section with longitudinal member (5) around holes (areas V to Y) down to bare metal.
  13. Drill holes for MAG welding on wheel well section with longitudinal member (5) (areas Z, AA and AC).
  14. Grind mating surfaces on wheel well section with longitudinal member (5) down to bare metal in crosshatched areas and around holes (areas Z, AA and AC).
    G16483332Courtesy of MERCEDES-BENZ USA
    G16483325Courtesy of MERCEDES-BENZ USA
  15. Grind mating surfaces on wheel well section with longitudinal member (5) down to bare metal in crosshatched area.
  16. Remove shavings and drill chips.
  17. Grind mating surfaces on wheel well section with longitudinal member (5) down to bare metal in crosshatched area.
  18. Remove shavings.
    G16483326Courtesy of MERCEDES-BENZ USA
  19. Drill holes for MAG welding in crossmember (6) (areas AD to AH).
  20. Grind down mating surfaces down to bare metal on crossmember (6) in crosshatched areas and around holes (areas AD to AH).
  21. Remove shavings and drill chips.
    G16483335Courtesy of MERCEDES-BENZ USA
  22. Drill holes for MAG welding on mounting console (7) (area AI).
  23. Grind mating surfaces on mounting console (7) down to bare metal in crosshatched areas and around holes (area AI).
  24. Remove shavings and drill chips.
    G16483336Courtesy of MERCEDES-BENZ USA