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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Upper Front Longitudinal Member SEPARATATION - Ar62.20-S-1286-01E

Upper Front Longitudinal Member SEPARATATION - Ar62.20-S-1286-01E

Model 447, 448 

G16483268Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on upper front longitudinal member (1) and cut out (areas A and B).
    G16483269Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds on upper front longitudinal member (1) and cut out (area C).
  3. Heat upper front longitudinal member (1) in area D.

    IMPORTANT Area D is bonded.

  4. Remove upper front longitudinal member (1).
    G16483270Courtesy of MERCEDES-BENZ USA
  5. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  6. Remove shavings and drill chips.
  7. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surface (area E) with zinc dust paint.

    Otherwise there may be adhesion problems.

    IMPORTANT Observe pretreatment of bonding surface (area E).