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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Upper Front Longitudinal Member Partial Installation - Ar62.20-S-1287-03E

Upper Front Longitudinal Member Partial Installation - Ar62.20-S-1287-03E

REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder   WS60.00-P-0437K
REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K

Model 447, 448 

Fig 1: Identifying Welding Device (447 589 03 23 00)
G16483248Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Welding Device (447 589 02 23 00)
G16483247Courtesy of MERCEDES-BENZ USA

IMPORTANT Refer to the superordinate service document for further information. Safety information in superordinate service document must be observed.

IMPORTANT The following operation steps are shown on the right side of the vehicle and must be similarly performed on the left side of the vehicle in the case of damage.

  1. Install upper front longitudinal member (1), fit and fix in place with welding fixture.

    IMPORTANT Model 447 with engine 274, 651, 654

    Model 448 with engine 274

    SPECIAL TOOL Use welding fixture 447 589 02 23 00.

    IMPORTANT Model 447 with engine 622, 780

    SPECIAL TOOL Use welding fixture 447 589 03 23 00.

  2. Front upper longitudinal member (1) POLARIZATION RESISTANCE (areas A and B).
  3. Front upper longitudinal member (1) SHIELDED GAS SEAM WELD (area C).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between.

    Reduces heat distortion.

    G16483288Courtesy of MERCEDES-BENZ USA
  4. Grind MIG weld down flat.
  5. Clean weld joints.
  6. Remove shavings and drill chips.