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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Upper Front Longitudinal Member Installation - Ar62.20-S-1286-03E

Upper Front Longitudinal Member Installation - Ar62.20-S-1286-03E

REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder   WS60.00-P-0437K

Model 447, 448 

Fig 1: Identifying Welding Device (447 589 03 23 00)
G16483248Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Welding Device (447 589 02 23 00)
G16483247Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) A 003 990 35 97
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71

IMPORTANT Further information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install upper front longitudinal member (1), fit and fix in place with welding fixture.

    IMPORTANT

    Model 447 with engine 622, 780

    SPECIAL TOOL Use welding fixture 447 589 03 23 00.

    IMPORTANT

    Model 447 with engine 274, 651, 654

    Model 448 with engine 274

    SPECIAL TOOL Use welding fixture 447 589 02 23 00.

  2. Drill rivet holes in upper front longitudinal member (1) with Ø 6.5 mm (area A).
  3. Remove the upper front longitudinal member (1).
  4. Deburr rivet holes on both sides.
  5. Coat insides of riveted joints with zinc dust paint.
    G16483274Courtesy of MERCEDES-BENZ USA
  6. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces. Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

    G16483275Courtesy of MERCEDES-BENZ USA
  7. Install upper front longitudinal member (1) and fix in place with welding fixture.
  8. Upper front longitudinal member (1) POLARIZATION RESISTANCE (areas B and C).
  9. Rivet upper front longitudinal member (1) with Ø 6.4x14 blind rivet (area A).
  10. Clean weld joints.
  11. Remove shavings and drill chips.