Remove/Install Rear Axle Brake Disk - AR42.10-S-0240E
Model 447, 448
MODIFICATION NOTES
| 24.04.2024 | Work procedure revised | Whole document |
Shown on vehicle Except Code XM0 (Facelift), Except Code XM7 (Facelift II) and Except Code B25 (Electric parking brake)
Shown on vehicle With Code XM7 (Facelift II) and With Code B25 (Electric parking brake)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Remove/install | |||
| 1.1 | Connect diagnostic system and move parking brake into assembly position. | Model 447, 448 with code B25 (Electric parking brake) except code XM7 (MOPF II) |
|
| Connect STAR DIAGNOSIS and read out fault memory | AD00.00-S-2000-04E | ||
| 1.2 | Activate brake lining change mode. | Model 447 with engine 254, 654 with code B25 (Electric parking brake) with code XM7 (MOPF II) Model 448 with engine 254 with code B25 (Electric parking brake) with code XM7 (MOPF II) |
AR42.10-S-1710-01E |
| 2 | Remove respective rear wheel. | AR40.10-S-1100E | |
| 3 | Remove respective brake linings on rear axle. | If brake disks (5) are replaced, ↓ replace brake linings. |
AR42.10-S-1710E |
| 4 | Remove screws (1). | *BA42.10-Z-1003-12KOJ | |
| 5 | Remove brake caliper support (3) with brake caliper (2) and tie up. | ||
| 6 | Turn back adjustment wheel (6) of parking brake. | Model 447, 448 except code XM7 (MOPF II) Model 447 with code XM7 (MOPF II) except code B25 (Electric parking brake) If necessary, ↓ turn brake disk (5) slightly for better accessibility. |
|
| 7 | Remove screw (4). | *BA42.10-Z-1001-13KOE | |
| 8 | Remove brake disk (5). | If brake disk (5) is blocked ↓ release brake disk (5) by applying light hammer blows to it. |
|
| Clean | |||
| 9 | Clean brake surfaces and contact surfaces of brake disk (5). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 10 | Clean flange of wheel hub. | ||
| 11 | Apply light coating of grease to contact surface for centering brake disk (5) on wheel hub. | Long-life grease | *BR00.45-Z-1001-06A |
| Check | |||
| 12 | Check condition of brake disk (5). | ||
| Notice | Notes on evaluating brake disks | AH42.10-D-9406-07KOP | |
| Inspect condition of brake disks | If corresponding findings are present, ↓ replace brake disk (5). |
AP42.10-S-4258E | |
| 13 | Check condition of brake shoes on parking brake. | Model 447, 448 except code XM7 (MOPF II) Model 447 with code XM7 (MOPF II) except code B25 (Electric parking brake) If corresponding findings are present, ↓ replace brake shoes of parking brake on both sides of vehicle. Model 447, 448 except code XM7 (MOPF II) Model 447 with code XM7 (MOPF II) except code B25 (Electric parking brake) |
AR42.20-S-0530E |
| 14 | Install in the reverse order | ||
| 15 | Adjust parking brake. | Model 447.8, 448.8 with code B25 (Electric parking brake) except code XM7 (MOPF II) |
AR42.20-S-0540E |
| Model 447.6/7, 448.7 except code B25 (Electric parking brake) |
AR42.20-S-0540EA | ||
| Check | |||
| 16 | Perform brake test on test stand. | ||
| AP42.00-S-4290E |
REAR AXLE BRAKE DISKS
| Number | Designation | Model 447, 448 | |
|---|---|---|---|
| BA42.10-Z-1001-13KOE | Screw/bolt, brake disk to wheel hub | Nm | 18 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 447, 448 | ||
|---|---|---|---|---|
| BA42.10-Z-1003-12KOJ | Screw, rear floating caliper carrier to semi-trailing arm | M14x1.5 | Nm | 172 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-06A | Long-life grease | A 000 989 63 51 11 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |