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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Install Bellows On Vehicle Roof - AR77.70-S-0080-02E

Install Bellows On Vehicle Roof - AR77.70-S-0080-02E

Model 447.7/8 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code ZK0 (EASY UP pop-up roof, electric) 

Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Roller (639 589 08 63 00)
G16507333Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1077-06A Special lubricant, spray A 000 989 35 60
  1. Cut seven, approx. 10 cm long, fastening elements out of removed old filler profile (2).
  2. Transfer markings on removed boot (1) to new boot (1).

    If boot (1) is replaced.

  3. Mark center of front profile rail (3).
  4. Align markings on boot (1) with markings on profile rails (3) and hook boot (1) from outside into profile rails (3).

    IMPORTANT The rear seam of the boot (1) is not located in the center due to design.

  5. Install cut fastening elements on front center, front side, left, right and rear side.

    IMPORTANT

    Model 447.8

    with code ZK0 (EASY UP pop-up roof, electric)

    Install front fastening element offset next to guide rail.

    G16507367Courtesy of MERCEDES-BENZ USA
  6. Mark center of new filler profile (2).
  7. Spray lubricant to filler profile (2).
  8. Align center of filler profile (2) with marking made on front profile

    rail (3), remove front fastening element and install filler profile (2) on front from outside in profile rail (3) with SPECIAL TOOL roller.

  9. Uniformly install boot and filler profile (2) toward rear into profile rail (3) on roof paneling with SPECIAL TOOL roller and SPECIAL TOOL long wedge starting at front.

    IMPORTANT Remove fastening elements one after another.

    Observe installation position (arrows) of filler profile (2).

G16507368Courtesy of MERCEDES-BENZ USA