Install Rear Fender - AR63.50-P-1400-04GQ

MODEL 166.0 except CODE Z04 (Light armoring) 

1. Install rear fender (1), trunk lid, taillamp and seal and fit.
2. Check and adjust gap dimensions.
3. Fix rear fender (1) in place.
4. Remove trunk lid, taillamp and seal.
5. Drill Ø 6.7 mm rivet holes in rear fender (1) (area L).
6. Countersink rivet holes (area L).
7. Remove rear fender (1).
8. Deburr rivet holes am rear fender (1) on both sides.
9. Coat insides of riveted joints with zinc dust paint.
10. Install rubber window spacers from glazing repair kit as spacers on outer rear wheel well at uniform intervals.
11. Apply sealant to outer rear wheel well, C-pillar, D-pillar and foam parts (areas M₁ , M₂ , M₃ and M₄ ).
12. Install rear fender (1), fit and fix in place.
13. Rivet rear fender (1) with Ø 6.4X14 Polygrip countersunk-headrivets (area Q).
14. Rear fender (1) (areas N, R, S, T, V, W, X, Y and Z).
15. Rear fender (1) (areas O, P and U).

    Inert gas weld in intervals, allow to cool down in between to minimize heat distortion (areas O, P and U).

16. Grind inert gas welds down flat on rear fender (1) (areas O, P and U).
17. Clean welds on rear fender (1).
18. Solder surface on rear fender (1) in area of inert gas welds with solder and smooth.
19. Remove shavings using wet/dry vacuum cleaner.