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Home >> Mercedes Benz >> 2016 >> GLE450 AMG >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation - 292 Chassis - 2 Of 3 >> Testing & Repair >> Remove/Install High-Pressure Fuel Pump Drive Gear - AR07.02-P-1021GZB

Remove/Install High-Pressure Fuel Pump Drive Gear - AR07.02-P-1021GZB

ENGINE 642 in MODEL 164, 166, 251, 292 

Illustration shows model 164 

G11972808
  Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Removes strut tower brace Engine 642 in model 164
IMPORTANT Remove strut tower brace from strut tower mounts.
AR62.30-P-2500GY
2 Remove high-pressure pump (1) and close off lines with a suitable stop plug Engine 642 in model 164, 251 AR07.02-P-1020GZB
Engine 642 in model 166, 292 AR07.02-P-1020OGR 
SPECIAL TOOL Record plug Figure
3 Place counterholder onto drive gear (3) of high-pressure pump (1) NOTES
The counterholder must not be tilted.
The tooth flanks will be damaged otherwise.
SPECIAL TOOL Counterholder
Fig 2
4 Unscrew nut (2) TORQUE SPECIFICATION Nut to high-pressure pump drive gear *BA07.16-P-1020-01C 
5 Detach gear (3) for high-pressure pump (1) SPECIAL TOOL Puller Fig 1
6 Install in the reverse order    
COMMON RAIL DIESEL INJECTION (CDI)

Number Designation Engine 642
BA07.16-P-1020-01C Nut to high-pressure pump drive gear M14X1.5 Nm 70
Fig 1: Identifying Puller (124 589 04 33 00)
G11972809Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Counterholder (642 589 00 40 00)
G11972810Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11972811Courtesy of MERCEDES-BENZ USA