LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> GLA45 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 156 Chassis >> Testing & Repair >> Check low-temperature circuit cooling system for leaks - AR09.41-P-1010MTA

Check low-temperature circuit cooling system for leaks - AR09.41-P-1010MTA

ENGINE 133 in MODEL 117, 156, 176 

Fig 1: Checking Low-Temperature Circuit Cooling System For Leaks
G11065601Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
REMOVING Remove     
1 Switch on ignition    
2 Unscrew cap (1) on coolant expansion reservoir (2)    
3 Check coolant level and antifreeze content coolant    
IMPORTANT Notes on coolant level   AH20.00-P-1142-01CW
    If antifreeze content of coolant is too low, either antifreeze protection must be added or the coolant must be replaced.

Drain/fill low-temperature circuit coolant
 
      AR20.00-P-1144MTA
4 Screw on tester cap (3) at coolant expansion reservoir (2) SPECIAL TOOL Test cap Fig 3
5 Connect pressure pump (4) at tester cap (3) SPECIAL TOOL Pressure pump Fig 2
6 Apply test pressure to cooling system Test pressure for pressure-testing the engine cooling system *BE20.30-P-1005-01A 
INSPECT Check     
7 Perform a visual inspection on the components carrying coolant IMPORTANT Check condition and coolant loss for all coolant carrying components and connections. The coolant carrying components should be checked for inner leaktightness if there is no external coolant loss.
Check condition and seating of the Henn coupling; replace catch springs if required in order to avoid coolant loss.

Open and close coupling
 
  AR09.41-P-1311-01AL
INSTALLING Install     
8 Actuate pressure relief button on the pressure pump (4) and relieve test pressure in cooling system    
9 Detach pressure pump (4) from tester cap (3)    
10 Unscrew on tester cap (3) at coolant expansion reservoir (2)    
11 Switch off ignition    
12 Check coolant level    
IMPORTANT Notes on coolant level   AH20.00-P-1142-01CW
    FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02ZA 
13 Screw cap (1) onto coolant expansion reservoir (2)    
RADIATOR OR EXPANSION RESERVOIR CAP

Number Designation 1-stage cover latch 2-stage cover latch
BE20.30-P-1005-01A Test pressure for pressure-testing the engine cooling system Overpressure bar 1, 4 1, 4
COOLING SYSTEM

Number Designation Engine 133
BF20.00-P-1001-02ZA Cooling system Workshop replacement quantity Main circuit Liter ≈ 7, 5
Low temperature circuit Liter ≈ 3, 5
Antifreeze/water Up to -37 °C % 50/50
As of -38 °C % 55/45
Specitications Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specitications Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specitications Premixed coolant (Specification 326.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 2: Identifying Pressure Pump (124 589 24 21 00)
G09981974Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA