Remove/install exhaust pipe downstream of turbocharger - AR49.10-P-5532OGR
ENGINE 642 in MODEL 166
| Remove/install | |||
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Remove bulkhead wall | ||
| 2 | Remove wiper system | AR82.30-P-6400GZ | |
| 3 | Remove oxygen sensor upstream of catalytic converter | AR07.04-P-0080OGR | |
| 4 | Remove catalytic converter diesel particulate filter unit | AR49.10-P-5501OGR | |
| 5 | Mount assembly tool on exhaust pipe (1) | When working on the exhaust pipe (1) without a mounted assembly tool the exhaust pipe (1) can get damaged through bending or twisting. This can lead to leakage on the exhaust pipe (1). |
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| Figure | |||
| 6 | Detach exhaust pipe (1) on turbocharger and remove downwards | ||
| *BA09.40-P-1012-01K | |||
| Clean | |||
| 7 | Remove combustion and corrosion residue at separation points | ||
| 8 | Install in the reverse order | ||
| 9 | Erase fault code memory using STAR DIAGNOSIS | ||
| AD00.00-P-2000-04A | |||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 10 | Carry out an engine test run and test exhaust system for leak tightness |
TURBOCHARGER
| Number | Designation | ENGINE 642 | |
|---|---|---|---|
| BA09.40-P-1012-01K | Exhaust line to turbocharger | Nm | 20 |