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Replace brake fluid - AP42.00-P-4280HA

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Model 217, 222 

Fig 1: Replacing Brake Fluid
G10037973Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 

DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
IMPORTANT Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
REMOVING Remove     
1 Remove cover for left rear engine compartment over expansion reservoir (2)    
CLEANING Clean     
2 Clean cap (1) and expansion reservoir (2)    
REMOVING Remove     
3 Unscrew cap (1)    
4 Suction off brake fluid from the expansion reservoir (2)    
5 Add new brake fluid up to the Max. marking in the expansion reservoir (2)    
6 Connect filling and bleeding unit (01) to expansion reservoir (2) and switch on    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit WS25.00-P-0016B
IMPORTANT Pay attention to manufacturer's operating instructions.
7 Remove bottom engine compartment paneling    
REFER TO TESTING & REPAIR AR61.20-P-1105LF
  Change fluid     
8 Replace brake fluid    
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) MB 331.0 brake fluid A 000 989 08 07
TORQUE SPECIFICATION Bleed screw on brake caliper for front axle MODEL 217, 222. Bleed screw on brake caliper *BA42.10-P-1002-10V 
TORQUE SPECIFICATION Bleed screw on brake caliper for rear axle MODEL 217, 222. Bleed screw to brake caliper
New brake fluid must escape free of bubbles via the bleed hose (02):
↓
Bleed the system.
*BA42.10-P-1002-12J 
REFER TO TESTING & REPAIR AR42.10-P-0010-02RK
INSPECT Check     
9 Check brake system for leaks If there are problems:
↓
Rectify problem subject to separate repair order.
 
INSTALLING Install     
10 Install lower engine compartment paneling    
REFER TO TESTING & REPAIR AR61.20-P-1105LF
11 Switch off filler/bleeder unit (01) and disconnect from expansion reservoir (2)    
INSPECT Check     
12 Check fluid level in expansion reservoir (2)   AP42.10-P-4210HA 
INSTALLING Install     
13 Install left rear cover for engine compartment    
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 217.377/378/379/477/479 with CODE B07 MODEL 217.377/378/379/477/479 except CODE B07
BA42.10-P-1002-10V Bleed screw on brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation Model 217.364/382/384/385/482 MODEL 222.067/082/085/163/165/167/967, MODEL 222.004/032/033/057/104/123/132/133/157 with CODE 950/951, MODEL 222.176/182/184/185/976/982/984/985 except CODE Z07
BA42.10-P-1002-10V Bleed screw on brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.004/032/033/057/104/123/132/133/157 except CODE 950/951, MODEL 222.162 MODEL 222.077, MODEL 222.177/178/179 except CODE B07
BA42.10-P-1002-10V Bleed screw on brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.176/182/184/185/976/982/984/985 with CODE Z07, MODEL 222.177/178/179 with CODE B07
BA42.10-P-1002-10V Bleed screw on brake caliper Nm 18
REAR AXLE BRAKE CALIPER

Number Designation Model 217 Model 222
BA42.10-P-1002-12J Bleed screw to brake caliper Nm 18 18