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Disassemble/assemble rear axle shaft - AR35.30-P-7351F

MODEL 461 with disk brakes on rear axle 

MODEL 463 (except 463.270/271) up to model year 2013 with disk brakes on rear axle,/facelift 2012 

Fig 1: Rear Axle Shaft Disassemble/Assemble Components
G10780626Courtesy of MERCEDES-BENZ USA
Fig 2: Rear Halfshaft Rotation Direction
G10780627Courtesy of MERCEDES-BENZ USA

Example for retaining the slotted nut on the left rear axle shaft 

Fig 3: Retaining Slotted Nut On Left Rear Axle Shaft
G07714174Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove rear axle shaft (1)   AR35.30-P-0620F 
DISASSEMBLING Disassemble     
2 Clamp rear axle shaft (1) before disassembling IMPORTANT Screw two wheel bolts into the rear axle shaft (1) and clamp this into the vise.  
3 Unlock and unbolt slotted nut with right-hand thread (9.1) or with left-hand thread (9.2) SPECIAL TOOL Fig 4
4 Remove locking plate (8)    
5 Press tapered roller bearing (6) off rear axle shaft (1) IMPORTANT With the antilock brake system (ABS) do not damage the ABS measuring ring. AR35.30-P-7351-01B
SPECIAL TOOL Fig 5
6 Remove bearing cap (2) and dust shield (5) from the rear axle shaft (1)    
7 Remove radial shaft sealing ring (3) from bearing cap (2)    
ASSEMBLING Assemble     
8 Press new radial shaft sealing ring (3) into the bearing cap (2) IMPORTANT Fill the space between the dust and sealing lip with grease. Apply a thin coating of grease to the sealing lip.
Press radial shaft sealing ring (3) into the bearing cap (2) flush to a maximum of 0.3 mm recessed.
*BR00.45-Z-1001-06A 
SPECIAL TOOL Fig 5
9 Slide bearing cap (2) and dust shield (5) onto rear axle shaft (1)    
10 Slide tapered roller bearing (6) onto rear axle shaft (1)    
11 Press tapered roller bearing (6) with the locking plate (8) onto the rear axle shaft (1) NOTES The anti-twist lock of the locking plate (8) must align with the countersink on the rear axle shaft (1) otherwise the rear axle shaft (1) will be damaged.
In order to avoid damage to the tapered roller bearing (6), the bearing outer race must be turned during the pressing-on process.
IMPORTANT Replace locking plate (8).
The flat side of the locking plate (8) must point towards the slotted nut with right-hand thread (9.1) or with left-hand thread (9.2). The locking plate (8) is fitted to ensure that during the press on process pressure is only applied over the bearing inner race. With the antilock brake system do not damage the ABS measuring ring.
AR35.30-P-7351-01B
SPECIAL TOOL Fig 5
12 Install slotted nut with right-hand thread (9.1) or with left-hand thread (9.2) TORQUE SPECIFICATION *BA35.30-P-1002-01C 
SPECIAL TOOL Fig 4
13 Secure slotted nut with right-hand thread (9.1) or with left-hand thread (9.2) with locking plate (8) in both grooves IMPORTANT The slotted nut with right-hand thread (9.1) or with left-hand thread (9.2) has to be secured so that both directions of rotation are blocked (see above example).  
14 Slide square seal (7) onto the tapered roller bearing (6) IMPORTANT Replace square-sectioned seal (7).  
INSTALLING Install     
15 Install rear axle shaft (1)   AR35.30-P-0620F 
REAR AXLE SHAFT

Number Designation Model 461, 463 with disk brake
BA35.30-P-1002-01C Slotted nut to rear axle shaft Nm 500
Fig 4: Identifying Claw-Type Wrench (460 589 01 07 00)
G10780629Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Assembly Plate (460 589 01 35 00)
G10780492Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11