LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> G65 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall - 463 Chassis >> Testing & Repair >> Replace rear inner wheel well complete >> Replace rear inner wheel well complete - AR63.10-P-0670GA

Replace rear inner wheel well complete - AR63.10-P-0670GA

MODEL 461 

MODEL 463 up to model year 2013 

Fig 1: Rear Inner Wheel Well
G10780955Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
1 Remove all detachable parts in repair area    
2 Cover all detachable parts remaining in vehicle with welding protection blankets    
3 Remove filler neck of fuel tank Model 463.243/244/245/246/247/248/250/254/270/271/303/306/309/322/323/332/333/336/340/341, 463.249463.249 up to 8/15/06
up to model year 2013
Model 463.346
up to model year 2013
AR47.10-P-7542GR
Model 463.249 as of 8/16/06 with engine 113.962
up to model year 2013
IMPORTANT Only when repairing right rear inner wheel well (1). Plug all connections.
AR47.10-P-7542GY
4 Remove filler neck of AdBlue® tank Model 463 with engine 642.886 up to model year 2013 AR14.40-P-2028GY
5 Remove inner rear wheel well (1)   AR63.10-P-0670-01GA
NOTES General information on body repair   AH60.00-N-0001-01A
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
6 Prepare rear inner wheel well (1) for installation   AR63.10-P-0670-03GA
NOTES General information on body repair   AH60.00-N-0001-01A
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
7 Install rear inner wheel well (1)   AR63.10-P-0670-04GA
NOTES Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
NOTES General information on body repair   AH60.00-N-0001-01A
8 Remove welding protection blankets    
9 Clean repair areas IMPORTANT Prepare for paintwork.  
10 Prime repair area using primer filler    
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
Passenger car primer filler 283-150 VOC *BR00.45-Z-1031-07A 
11 Perform standard seam sealing after repair White sealing compound, 310 ml, DBL 6069.20 *BR00.45-Z-1003-01A 
Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A 
12 Paint repair areas and adjacent surfaces    
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
13 Apply additional cavity preservation    
NOTES Notes on cavity preservation   AH97.20-P-0001-01B
Cavity preservation, solvent-free (1 l container) *BR00.45-Z-1003-05A 
14 Install filler neck of AdBlue® tank Remove/install filler neck for AdBlue container Model 463 with engine 642.886 up to model year 2013 AR14.40-P-2028GY
15 Install filler neck of fuel tank Model 463.243/244/245/246/247/248/250/254/270/271/303/306/309/322/323/332/333/336/340/341, 463.249463.249 up to 8/15/06 up to model year 2013
Model 463.346 up to model year 2013
AR47.10-P-7542GR
Model 463.249 as of 8/16/06 with engine 113.962 up to model year 2013
IMPORTANT Only when repairing right rear inner wheel well (1).
AR47.10-P-7542GY
16 Install all removed detachable parts    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1031-07A Passenger car primer filler 283-150 VOC Glasurit GmbH
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20