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Home >> Mercedes Benz >> 2016 >> G63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall - 463 Chassis >> Testing & Repair >> Replace rear inner wheel well complete >> Replace rear inner wheel well complete - AR63.10-P-0670GW

Replace rear inner wheel well complete - AR63.10-P-0670GW

MODEL 463 as of model year 2013/facelift 2012 

Fig 1: Rear Inner Wheel Well
G10780956Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. AS00.00-Z-0007-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
1 Remove all detachable parts in repair area.    
2 Cover all detachable parts remaining in vehicle with welding protection blankets Welding protective blanket
 
 
3 Remove filler neck on fuel tank IMPORTANT When repairing right rear inner wheel well (1). Plug all connections.  
Engine 157, 273 AR47.10-P-7542GWB
Engine 642 AR47.10-P-7542GWD
4 Remove filler neck on AdBlue reservoir Engine 642 AR14.40-P-2028GY
5 Remove inner rear wheel well (1)   AR63.10-P-0670-01GW
NOTES General information on body repair   AH60.00-N-0001-01A
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
SPECIAL TOOL Figure
Zinc dust paint suitable for spot welding
Body jig saw
 
Round wire brush
 
Wet and dry vacuum cleaner
 
*BR00.45-Z-1001-07A 
6 Prepare rear inner wheel well (1) for installation   AR63.10-P-0670-03GW
NOTES General information on body repair   AH60.00-N-0001-01A
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
7 Install rear inner wheel well (1)   AR63.10-P-0670-04GW
NOTES Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
NOTES General information on body repair   AH60.00-N-0001-01A
Wet and dry vacuum cleaner  
8 Remove welding protection blankets    
9 Clean repair areas IMPORTANT Prepare for paintwork.  
10 Prime repair area using primer filler    
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
Passenger car primer filler 283-150 VOC *BR00.45-Z-1031-07A 
11 Perform standard seam sealing after repair    
Sealant *BR00.45-Z-1003-01A 
Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A 
12 Paint repair areas and adjacent surfaces    
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
13 Apply additional cavity preservation    
NOTES Notes on cavity preservation   AH97.20-P-0001-01B
Preservation agent *BR00.45-Z-1003-05A 
14 Install filler neck on AdBlue reservoir Engine 642 AR14.40-P-2028GY
15 Install filler neck on fuel tank IMPORTANT Only when repairing right rear inner wheel well (1).  
Engine 157, 273 AR47.10-P-7542GR
Engine 642 AR47.10-P-7542GY
16 Install all removed detachable parts    
Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G07692600Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-05A Cavity sealant, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1031-07A Passenger car primer filler 283-150 VOC Glasurit GmbH