Remove/install rear side wall paneling up to the window cutout - AR63.10-P-0026GW
MODEL 463 as of model year 2013/facelift 2012
| Removing | |||
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Remove filler neck on fuel tank | Plug all connections. |
|
| Engine 157, 273 | AR47.10-P-7542GWB | ||
| Engine 642 | AR47.10-P-7542GWD | ||
| 3 | Remove filler neck on AdBlue tank | Engine 642 | AR14.40-P-2028GY |
| 4 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket |
|
| 5 | Remove rear side wall paneling inner section up to window cutout | AR63.10-P-0040GW | |
| 6 | Separate rear side wall paneling (1) up to window cutout | AR63.10-P-0026-01GW | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Fig 2 | |||
| Zinc dust paint suitable for spot welding Body jig saw Round wire brush Wet and dry vacuum cleaner |
*BR00.45-Z-1001-07A | ||
| 7 | Prepare rear side wall paneling (1) up to window cutout for installation | AR63.10-P-0026-02GW | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install rear side wall paneling (1) up to window cutout and weld in | AR63.10-P-0026-03GW | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Sealant Wet and dry vacuum cleaner |
*BR00.45-Z-1003-01A | ||
| 9 | Install rear side wall paneling inner section (1) up to window cutout | AR63.10-P-0040GW | |
| 10 | Clean welds and repair flange with rotary wire brush | Round wire brush |
|
| 11 | Remove welding protection blankets | ||
| 12 | Clean repair areas | ||
| 13 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Passenger car primer filler 283-150 VOC | *BR00.45-Z-1031-07A | ||
| 14 | Perform standard seam sealing after repair | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 15 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 16 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 17 | Install filler neck on AdBlue tank | Engine 642 | AR14.40-P-2028GY |
| 18 | Install filler neck on fuel tank | ||
| Engine 157, 273 | AR47.10-P-7542GWB | ||
| Engine 642 | AR47.10-P-7542GWD | ||
| 19 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1031-07A | Passenger car primer filler 283-150 VOC | Glasurit GmbH Glasuritstrase 1 |