Cut switch openings in cover - AR68.20-P-2030A

MODEL 140, 170, 202, 208, 210 

MODEL 463 up to model year 2013/model refinement package 2012 

Fig 1: Cover Switch Openings Related Components

Courtesy of MERCEDES-BENZ USA

Fig 2: Cutting Cover Switch Openings

Courtesy of MERCEDES-BENZ USA

	Remove
1	Remove cover to be processed
	Edit
2	Mask painted surface on cover	In area of desired switch opening over large surface with paper adhesive tape
3	Coarsely mark position of cut
4	Position locating mount (15) and template (16, 17) according to type of cover and desired switch opening	Universal copy cutter with top cutter (3 single- lip cutters 5x 60mm, 2 single-lip cutters 5x 90mm, templates, locating mounts for model 170, 202, 208, 210, 463). If the templates and locating mounts are not included in the universal copy cutter with top cuter, use supplementary set. Fixing mount supplementary set (model 170) Template and spacer supplementary set (model 208)
		Model 140 top and bottom cover	AR68.20-P-2030-02S
		Model 170 top cover	AR68.20-P-2030-02G
		Model 202 to 31.08.95 top cover	AR68.20-P-2030-02E
		Model 202 to 31.08.95 top cover	AR68.20-P-2030-02EB
		Model 202 as of 01.09.95 bottom cover With plastic and veneered die cast covers	AR68.20-P-2030-02EC
		Model 208 cover	AR68.20-P-2030-02K
		Model 202 as of 01.09.95 top cover Model 210 top cover	AR68.20-P-2030-02ED
		Model 210 bottom cover	AR68.20-P-2030-02FB
		Model 463 top cover	AR68.20-P-2030-02H
		Model 463 to 30.04.91 bottom cover	AR68.20-P-2030-02I
		Model 463 as of 01.05.91 bottom cover	AR68.20-P-2030-02J
5	Insert fastening mount (15) from bottom into cover	Observe vehicle model and installation location of cover.
6	Insert fastening mount (15) with cover into pins on locating and clamping block	Position of desired switch cutout must be visible from top through locating and clamping device.
7	Tension cover against upper plate with locating and clamping device (1)	Do not tighten hand wheel (3) too tight to prevent cover from being tensioned.
8.1	Insert black template (16) into dowel pins on locating and clamping device (1)	Model 140, 463 up to 31.07.89 with old switch generation
9.1	Cut switch opening with hand top cutter (2)	Model 140, 463 up to 31.07.89 with old switch generation	AR68.20-P-2030-01A
10.1	Remove black template (16)	Model 140, 463 up to 31.07.89 with old switch generation
11	Insert bright template (17) into dowel pins on locating and clamping device (1)
12	Cut switch opening with hand top cutter (2) and revolving depth stop		AR68.20-P-2030-01B
13	Remove cover and pull of paper adhesive strip
14	Blacken visible cutting surfaces on cover with black felt pen
	Install
15	Install cover