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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Transmission >> Transfer Case - 463 Chassis >> Maintenance >> Transfer Case - Oil Change >> Transfer Case - Oil Change - AP28.00-P-2801GA

Transfer Case - Oil Change - AP28.00-P-2801GA

Model 463 With Transmission 725.0 

As Of Model Year 2019 

Shown On Model 463.349 

Fig 1: Transfer Case Oil Drain/Filling Screw Components Location - Model 463 With Transmission 725.0 As Of Model Year 2019 (Shown On Model 463.349)
G13657828Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Preparatory activity     
1
REFER TO TESTING & REPAIR
Lift vehicle with lifting platform. NOTES
Vehicle must be horizontal.
Otherwise, the transfer case is not correctly filled and an incorrect oil filling capacity can lead to fluid loss and property damage.
AR00.60-P-1006A
CLEAN Clean     
2 Clean area surrounding drain screw (2) and filling screw (3).    
REMOVING Remove     
3 Remove filling screw (3).    
  Drain off     
4 Remove drain screw (2) and drain oil from transfer case (1). NOTES
Collect escaping oil in a suitable container. Damage can otherwise occur.
 
CLEAN Clean     
5 Clean threaded holes in transfer case. Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
  Install     
6 Tighten new drain screw (2). NOTES
Replace drain screw (2) each time it is removed.
Otherwise, this may lead to fluid loss and consequential damage.
 
    TORQUE SPECIFICATION Drain screw to transmission housing *BA28.40-P-1001-01A 
  Pour in     
7 Fill transfer case (1) with transmission oil up to lower edge of threaded hole of filling screw (3) FLUID SPECIFICATION Filling capacity *BF28.10-P-1001-01B 
    SPECIAL TOOL Hand pump Fig 2
CLEAN Clean     
8 Clean threaded hole of filling screw (3) in transfer case. Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
  Install     
9 Tighten new filling screw (3) on transfer case (1). NOTES
Replace filling screw (3) each time it is removed.
Otherwise, this may lead to fluid loss and consequential damage.
 
    TORQUE SPECIFICATION Oil filler screw to transmission housing *BA28.40-P-1002-01A 
  Finishing activity     
10
REFER TO TESTING & REPAIR
Lower vehicle with vehicle lift.   AR00.60-P-1006A
TRANSFER CASE HOUSING

Number Designation Model 463 as of model year 2019
BA28.40-P-1001-01A Drain screw to transmission housing Nm 14
TRANSFER CASE HOUSING

Number Designation Model 463 as of model year 2019
BA28.40-P-1002-01A Oil filler screw to transmission housing Nm 14
COMPLETE TRANSFER CASE

Number Designation Model 463 as of model year 2019
BF28.10-P-1001-01B Filling capacity   Liter ≈1, 5
  Specification   BB00.40-P-0239-41A
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G13657829Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09