LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install Rear Axle Shaft >> Remove/Install Rear Axle Shaft - AR35.30-P-0620F

Remove/Install Rear Axle Shaft - AR35.30-P-0620F

Model 461 

with disk brakes on the rear axle 

Model 463 (except 463.270/271) 

up to model year 2013 

with disk brakes on the rear axle 

Shown on model 461 with code B02 (Anti-lock Braking System (ABS)) 

G13668260Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Remove brake shoes from parking brake.   AR42.20-P-0530B
2 Remove left rear axle RPM sensor (L6/3) or right rear axle RPM sensor (L6/4). Model 461 with disk brakes on the rear axle Model 463 (except 463.270/271) up to model year 2013with disk brakes on the rear axle  
    Model 461. 304/334/344 with rear axle 741 (except 741.52) with code B02 (Anti-lock braking system (ABS)) Model 463.232/233/308/330/331 with rear axle 742 up to model year 2000 with code B02 (Anti-lock braking system (ABS)) Model 463.240 with rear axle 741 up to model year 2001 with code B02 (Anti-lock braking system (ABS)) Model 463.241 with rear axle 741 (except 741.524) up to model year 2001 with code B02 (Anti-lock braking system (ABS)) except code 979 (Special protection MB Guard) AR42.30-P-0714GH
    Model 463.202/222/237/244/250/303/340/341 as of model year 2000 up to model year 2013 Model 463.243/245/246/247/248/249/254/309/322/323/332/333 as of model year 2000 up to model year 2010 with disk brake AR42.30-P-0714AA
    Model 463.306/336 as of model year 2010 up to model year 2013 Model 463.346 as of model year 2010 up to model year 2013 AR42.30-P-0714GY
    Model 461. 305/333/340/343/392 AR42.30-P-0714GP
3 Remove screws (2) of bearing cap (3) from axle tube (5).    
4 Remove switch cylinder from differential lock. When removing left rear axle shaft (4).  
    Model 461. 331 AR35.40-P-9131GX
    Model 461 (except 461. 331) Model 463 (except 463.270/271) up to model year 2013 AR35.40-P-9131F 
5 Unhook hand brake cable.    
6 Pull out rear axle shaft (4). NOTES Model 461 with code B02 (Anti-lock braking system (ABS))
with disk brakes on the rear axle Model 463 (except 463.270/271) up to model year 2013 with code B02 (Anti-lock braking system (ABS))
with disk brakes on the rear axle Do not damage the pulse ring.
Otherwise, the anti-lock braking system (ABS) will be rendered inoperative.
 
7 Remove sealing ring from tapered roller bearing outer race.    
8 Remove seal between axle tube (5) and brake carrier plate.    
INSPECT Check     
9 Check rear axle shaft (4) and its component parts for damage. If problems are found,  
     
    replace damaged component parts of rear axle shaft (4) or rear axle shaft (4). AR35.30-P-7351 F
INSTALLING Install     
10 Install seal between axle tube (5) and brake carrier plate. IMPORTANT Replace seal between axle tube (5) and brake carrier plate.  
11 Slide sealing ring onto tapered roller bearing outer race.    
12 Insert rear axle shaft (4). NOTES The marking of the direction of rotation on the rear axle shaft (4) must match the actual direction of rotation during forward travel. Otherwise, greater axle damage will occur.
NOTES Model 461 with code B02 (Anti-lock braking system (ABS)) with disk brakes on the rear axle Model 463 (except 463.270/271) up to model year 2013 with code B02 (Anti-lock braking system (ABS)) with disk brakes on the rear axle Do not damage the pulse ring.
Otherwise, the anti-lock braking system (ABS) will be rendered inoperative.
 
    IMPORTANT Before installing, make sure that the O-ring is positioned on the support ring.  
13 Hook in hand brake cable.    
14 Screw in screws (2) of bearing cap (3) on axle tube (5). NOTES Tighten screws (2) evenly in a crosswise pattern up to contact surface of bearing cap (3) and brake carrier plate on axle tube (5). Then tighten each in a crosswise pattern by half a turn until the specified tightening torque is reached.
Otherwise, the bearing cap (3) will work its way loose.
TORQUE SPECIFICATION Bolt securing bearing cap to axle tube
*BA35.30-P-1001-01C 
15 Install switch cylinder of differential lock. When removing left rear axle shaft (4).  
    Model 461. 331 AR35.40-P-9131GX
    Model 461 (except 461. 331) AR35.40-P-9131F 
    Model 463 (except 463.270/271) up to model year 2013  
16.1 Install left rear axle RPM sensor (L6/3) or right rear axle RPM sensor (L6/4). Model 463.306/336/346 up to model year 2013  
    Model 463.306/336/346 as of model year 2010 up to model year 2013 AR42.30-P-0714GY
    NOTES Make sure that the magnetic end of the left rear axle RPM sensor (L6/3) or right rear axle RPM sensor (L6/4) is clean.
Otherwise, malfunctions or failures may occur.
 
16.2 Measure distance between pulse ring and left rear axle RPM sensor (L6/3) or right rear axle RPM sensor (L6/4) and install. Model 461. 302/304/332/334/342/344, 463.240 with rear axle 741 (except 741.52) up to model year 2013 with code B02 (Anti-lock braking system (ABS)) Model 461. 305/333/340/343 Model 461. 326/335/336/365/366, 463.209/232/233/308/330/331 with rear axle 742 up to model year 2013 with code B02 (Anti-lock braking system (ABS)) Model 463.202/222/237/243/244/245/246/247/249/25 0/254/303/309/322/323/332/333/340/341 up to model year 2013 Model 463.241 with rear axle 741 (except 741.52) up to model year 2013 with code B02 (Anti-lock braking system (ABS)) except code 979 (Special protection MB Guard) Model 461. 305/333/340/343 AR42.30-P-0714GP
    Model 463.232/233/308/330/331 with rear axle 742 up to model year 2000 with code B02 (Anti-lock braking system (ABS)) Model 463.240 with rear axle 741 up to model year 2001 with code B02 (Anti-lock braking system (ABS)) Model 463.241 with rear axle 741 (except 741.524) up to model year 2001 with code B02 (Anti-lock braking system (ABS)) except code 979 (Special protection MB Guard) AR42.30-P-0714GH
    Model 463.202/222/237/244/250/303/340/341 as of model year 2000 up to model year 2013 Model 463.243/245/246/247/249/254/309/322/323/332/333 as of model year 2000 up to model year 2010 AR42.30-P-0714AA
17 Install brake shoes of parking brake.   AR42.20-P-0530B
REAR AXLE SHAFT

Number Designation Model 460, 461, 463 with drum brake Model 461 with disk brake Model 463 up to model year 2019 with disk brake
BA35.30-P-1001-01C Bolt securing bearing cap to axle tube Nm - 85