Determine Shims - AR35.25-P-0650-03GWX
Model 463.234
up to model year 2019 with code ZQ0 (G 500 4x4 2 )
Model 463.255
up to model year 2019
with code MUK2 (USA or Canada vehicle model designation)
with code ZQ0 (G 500 4x4 2 )
Model 463.274
up to model year 2019
with code LQ0 (G650 Landaulet)
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A |
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1132-06A | LUKOIL TRANSMISSION MN TM-4/5 75W-90 | OOO LLK-International, Moscow, Russia |
Measurement of housing depths
- Measure housing depth (A) at bearing seat of inner housing (12).
Measure from upper edge of housing to seat of bearing shell.
Digital vernier caliper.
- Measure housing depth at bearing seat of external housing.
Digital vernier caliper.
Measure height of relay spur gear assembly (24)
Do not confuse the bearing shells of the bearings (23, 25).
This shortens service life and compromises the function of component parts.
If the bearing shells of the bearings (23, 25) are mixed up, replace the bearings (23, 25) completely.
- Oil bearings (23, 25) of assembled spur gear (24) with oil.
- Place entire assembly (23, 24, 25) on a suitable, absolutely level and clean surface.
- Exert light pressure by hand from above on the bearings (23, 25) and rotate the relay spur gear (24).
- Measure height of assembly (23, 24, 25), dimension (B).
Digital vernier caliper.
Repeat operation steps 5 and 6 until the same dimension (B) is measured in two consecutive measurements.
Determine required dimension of shims
Housing depth of inner housing + housing depth of external housing = overall housing dimension; hereafter denoted by "C". Overall housing dimension (C) - height of spur gear assembly (B) = installed dimension; hereafter denoted by "D".
Installed dimension (D) + bearing preload (0.15 mm) = overall installed dimension; hereafter denoted by "E".
Determine dimension of shims. To do this, round the overall installed dimension (E) up/down based on the second decimal place. Example:
- Determined value (E): 0.01 mm: Round down to: 0.00 mm.
- Determined value (E): 0.02 mm: Round down to: 0.00 mm.
- Determined value (E): 0.03 mm: Round up to: 0.05 mm.
- Determined value (E): 0.04 mm: Round up to: 0.05 mm.
- Determined value (E): 0.05 mm: Use determined value (E).
- Determined value (E): 0.06 mm: Round down to: 0.05 mm.
- Determined value (E): 0.07 mm: Round down to: 0.05 mm.
- Determined value (E): 0.08 mm: Round up to: 0.10 mm.
- Determined value (E): 0.09 mm: Round up to: 0.10 mm.
- Determined value (E): 0.10 mm: Use determined value (E).
To obtain the determined dimension (E) as accurately as possible, measure the shims prior to installation and combine them if necessary.
Digital vernier caliper.