LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 463 Chassis >> Testing & Repair >> Bleed Differential Lock Hydraulic System >> (Bleed Differential Lock Hydraulic System - AR33.40-P-0701GG)

(Bleed Differential Lock Hydraulic System - AR33.40-P-0701GG)

Model 460, 461 

Model 463 

up to model year 2013 

G13667871Courtesy of MERCEDES-BENZ USA

Shown on model 460 

CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Connect filling and bleeding device to expansion reservoir (3)    
REFER TO SPECIAL TOOLS Brake fluid notes   AH42.50-P-0001-01A
REFER TO CAPACITIES & SPECIFICATIONS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
  Brake fluids (DOT 4 plus) For all vehicle models from Mercedes-Benz and smart
IMPORTANT Observe manufacturer's operating instructions. Bleed pressure is 2 bar. Note the different installation positions for the expansion reservoir (3) for the various vehicle model designations.
BB00.40-P-0331-00A
2.1 Open bleed screw on front axle shift cylinder (1) All models
IMPORTANT To bleed the front differential lock, allow approx. 80 cm3 of brake fluid to flow out free of bubbles.
 
2.2 Open bleed screw on rear axle shift cylinder (2) All models
IMPORTANT To bleed the rear differential lock, allow approx. 80 cm3 of brake fluid to flow out free of bubbles.
 
2.3 Open bleed screw on shift cylinder of second rear axle Model 461.392
IMPORTANT To bleed the rear differential lock of the second rear axle, allow approx. 80 cm3 of brake fluid to flow out free of bubbles.
 
3.1 Close bleed screw on front axle shift cylinder (1) All models
TORQUE SPECIFICATION Model 460, 461
Model 463
up to model year 2013Bleed screw to differential lock cylinder
*BA33.40-P-1005-01A 
3.2 Close bleed screw on rear axle shift cylinder (2) All models
TORQUE SPECIFICATION Model 460, 461
Model 463
up to model year 2013Bleed screw to differential lock cylinder
*BA35.40-P-1006-01A 
3.3 Close bleed screw on shift cylinder of second rear axle Model 461.392
TORQUE SPECIFICATION Bleed screw to differential lock cylinder
*BA35.40-P-1006-01A 
4 Connect filling and bleeding unit    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
5 Check brake fluid level in expansion reservoir (3), correct if necessary    
  Brake fluid notes   AH42.50-P-0001-01A
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) For all vehicle models from Mercedes-Benz and smart BB00.40-P-0331-00A
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.40-P-1005-01A Bleed screw to differential lock cylinder Nm 14 14
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 463 as of model year 2019
BA33.40-P-1005-01A Bleed screw to differential lock cylinder Nm -
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019 Model 463 as of model year 2019
BA35.40-P-1006-01A Bleed screw to differential lock cylinder Nm 14 -