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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle - 463 Chassis (2 Of 3) >> Testing & Repair >> Remove Contacts From E 95 Coupling - AR00.19-P-0120-05A

Remove Contacts From E 95 Coupling - AR00.19-P-0120-05A

MODEL all 

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G13654522Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G13654523Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G13654524Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying E 95 Blade (220 589 01 99 55)
G13654525Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with "E 95 coupling" tab 

  1. Using a suitable tool, push tab in direction of arrow out of locked position.
    G13654526Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with "E 95 coupling" slide 

  2. Using a suitable tool, move slide in direction of arrow into pre-locking position (1).
    G13654527Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with "E 95 coupling" securing clip 

  3. Push retainer (1) in direction of arrow out of locked position using a suitable tool.

    NOTES The seal may be damaged if the tool is inserted too.

    G13654528Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with "E 95 coupling" contact retainer 

  4. Press on tabs of contact retainer between the contact cavities (3, 5 or 4, 6) with suitable tool.
  5. Open contact retainer.
    G13654529Courtesy of MERCEDES-BENZ USA

    Unpin female contacts from "E 95 coupling" 

  6. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL E 95 blade from front side though openings at contact cavity of coupling (2).

    NOTES Insert tool carefully to prevent damaging webs between contact cavity and openings for release tool.

    IMPORTANT This pushes together the springs at the female contact (1).

    G13654530Courtesy of MERCEDES-BENZ USA
  7. A slight tug on the corresponding cable will remove the female contact (1) from the coupling (2).